• Welcome to ClassicBroncos! - You are currently viewing the forums as a GUEST. To take advantage of all the site features, please take a moment to register. It's fast, simple and absolutely free. So please join our community today!
    If you have problems registering or can't log into your account, please contact Admin.

speedometer cable calibration help

gd71eb

Full Member
Joined
Apr 23, 2010
Messages
156
wondering if anyone can tell me what size tooth gear i need to get the correct (or close too correct) MPH or this setup
ZF 5sp, dana 20, 4.56 gears
tires size will be 35"

if i drop to 33" or go upto 37" what differences am i looking at

thanks
 

bknbronco

Bronco Guru
Joined
Jan 17, 2011
Messages
4,378
Loc.
North Metro, MN
No clue! There is no way we can answer that question for ya. You have to answer it foryourself!!%)

Tell me what speed your speedo says and what your actual speed is. Then tell me what speedo gear you have in the t-case now. Then do the math and then youll know what speedo gear you need.

Here is the different gears available
http://broncograveyard.com/bronco/c-902-speedo-cable-gears.html

Changing tires will affect it about 3-4 MPH each tire size, but you could always change speedo gears when you change tires. Takes about 30seconds to do so.
 
Last edited:
OP
OP
gd71eb

gd71eb

Full Member
Joined
Apr 23, 2010
Messages
156
haha

bronco hasnt left the garage under its own ponys....ever;D

assuming it does get on the street and i am showing slower the actual speed, are more teeth on the gear needed or less?
thanks
 

Viperwolf1

Contributor
electron whisperer
Joined
Aug 23, 2007
Messages
24,322
bronco hasnt left the garage under its own ponys....ever;D

assuming it does get on the street and i am showing slower the actual speed, are more teeth on the gear needed or less?
thanks

Less, but if you accurately measure the variables (actual speed, indicated speed, current gear tooth count) you can determine exactly what you need to make it right. Better than buying a couple gears with less teeth. It's possible that no combination will work if you go to an extreme tire size like 37's and keep the current axle ratio.
 

bknbronco

Bronco Guru
Joined
Jan 17, 2011
Messages
4,378
Loc.
North Metro, MN
less teeth

take speedo speed divide by actual speed and multiply that by the number of teeth you have now. That will give you how many teeth you need.

with 33's mine says im going 50/ actual 58, X that by 21 (teeth i have now) and i need a 18 tooth gear.

with 37's mine says 30/ actual 40, X by the 21 and i need a 16 gear.

Make sense?

SPEEDO
---------- X TEETH = NEW GEAR TOOTH
ACTUAL
 
OP
OP
gd71eb

gd71eb

Full Member
Joined
Apr 23, 2010
Messages
156
Nice Answers!!!

thanks for making this crayola easy for me!
 

broncnaz

Bronco Guru
Joined
May 22, 2003
Messages
24,341
Just keep in mind you cant check the speed in OD. Also sometimes you wont be able to adjust with just gears you may need a custom ratio adapter that adjusts for the percentage your off.
 

Quick & Dirty

Sr. Member
Joined
Feb 15, 2004
Messages
828
Speedometers are set so 1000 rpm is 60mph.

If your tires are actually 35" tall, with 4.56 gears, the driveshaft rpm is 2626 at 60mph.

Your speedometer then needs a ratio of 2.62

If the output shaft has a 7 tooth gear, an 18 tooth cable gear will work best. 2.57 ratio
If the output shaft has a 6 tooth gear, a 16 tooth cable gear will work best. 2.67 ratio.
 

Bronchole

Bronco Guru
Joined
Mar 24, 2004
Messages
1,611
Loc.
Chatsworth, Ca (LA)
Just keep in mind you cant check the speed in OD.

That is an interestig statement.

It doesn't matter what transmission you are using or what gear it is in. With the Dana 20 it doesn't even matter if you are in low range. The relationship between the tires, diff gears and the speed of the driveshaft stay the same.


To the OP (gd71eb):

I think what you are looking for is a "best guess" for what gear you should start with. My guess is a 20 tooth. I just installed a 21 tooth on mine and it is within 2% now. I run 35" tires and 4.88:a gears. With your 4.56's I'm guessing that 20 or 19 is what you are going to end up with. Of course this assumes that you have the same gear on the shaft inside the T-case. Don't ask, I don't know which one I have. Like most everyone else I dirve it, calculate the difference and install the best compromise. The formula that bknbronco gave you is spot on for that.
 

xcntrk

Bronco Guru
Joined
Jan 12, 2012
Messages
2,473
Loc.
NOVA
That is an interestig statement.

It doesn't matter what transmission you are using or what gear it is in. With the Dana 20 it doesn't even matter if you are in low range. The relationship between the tires, diff gears and the speed of the driveshaft stay the same.
You could even put the transfer case in front-wheel HIGH or LOW and the rear in NEUTRAL and the relationship between the tires, diff gears and speedo sitting at the end of the driveshaft would still be the same. ;)
 
Top