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Making a high pinion 44

DirtDonk

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Nov 3, 2003
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47,478
Most '70 model front ends (is that what is still in yours?) with 3-4 inches of lift and 7° bushings installed would likely have caster numbers between 1.5 and 2.5 degrees positive.
That should not be too darty, but is certainly not optimal and most could use another 4 degrees of correction.

How is yours set up now? How much lift, what size tires and wheels, and is it power steering?

Paul
 

DirtDonk

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Didn't mean to sidetrack the conversation, so we can continue elsewhere if it gets too in-depth. But the basics are pretty well discussed. You may just have to have yours measured on a rack to see exactly where it rides currently.

Paul
 

Seventee

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Dec 7, 2012
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In the sticks of MT
FWIW, I have a '78 high pinion 44 that I narrowed myself. I didn't rotate anything in the process. With 3.5" lift and 4 degree bushings, I ended up with about 4 degrees of caster.
 

EB70

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Jun 9, 2006
Messages
696
OK I don't want to sidetrack here. I will post up when I get more serious about it.

71-72 Front 44, with 7 degree bushings, PS and 37" tires.

I know with the tire size people say it can't drive nice etc. but I have ran these on many other rigs and it drives great.

Hijack over. I will post when I get more into it.
 

redfishtony

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Apr 17, 2008
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Loc.
Thomasville GA
Bax, I'm fixing to start on a 77 F150 D44. My question is, would it be easier to remove the tubes from the center rather than cutting the C's off. I also notice you have aftermarket arms where I was planning to use my stock ones if possible. Trying to cut cost if possible. Will I have to get different arms? Great thread BTW. Thanks, TW
 

bigmuddy

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Dec 28, 2004
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Someone correct me here but running 7 deg on the dana 44 isn't really a problem ( mine drove good) However with the addition of the long arms and the ZF tranny moving the driveshaft back farther it gave me a bad pinion to d shaft angle. My fix was to use a modified front driveshaft joint that was bigger trunions on one opposite sides and then smaller on the opposing opposite sides, which allows the front driveshaft to rotate without binding. Not good for high speed, snow/sand but does work fine for rock crawling. One day I will find a high pinion and do it correctly! Nice job guys!
 

Broncobowsher

Total hack
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Jun 4, 2002
Messages
34,873
Probably running more than 7 now. Long arms usually have a correction built in. The change to long arms is what did it.
 

sykanr0ng

Bronco Guru
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Aug 11, 2014
Messages
5,363
I would expect making the driveshaft longer / attach farther back would reduce the angle of the driveshaft.
So something else changed, either the long arms had caster correction built in or the adapter clocked the transfer case up a lot.
 

bigmuddy

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Dec 28, 2004
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7,015
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Marthasville Missouri
Bowsher is right it was the longarms. Drives really really good right now and I don't offroad that much anymore. Changing to a hi pinion front is on the long slow list, unless one falls in my lap.
 
OP
OP
bax

bax

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Aug 22, 2005
Messages
14,491
This axle is all done and I have been driving it around for about 5 months. Tire wear is much better. the driving habits are much better. It was well worth the effort. I even picked up another axle housing just to have. I ended having the alignment professionally done. After a few adjustments everything was good. Very happy with the set up. I ended up putting new everything into the axle. Power lock , gear, axle shafts, the good u joints. Bearings seals, new hubs, new brake parts. So I was able to leave my original bronco axle intact. I did end up using the WH riser track bar
bracket. Good stuff. With all this in place I was able to take off my frame mounted drop track bar bracket. Plus my drop pitman arm. I went back to a flat stock one.getting rid of these helps reduce the stress / leverage the extended pieces put on the frame and sector shaft. My adjustable track bar still fit. I had to shorten it about 3/8'' to get it where it needed to be. I have great geometry under the truck now and I will do this on every bronco that I will ever own.
 
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