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		<title>Rear Jump Seats</title>
		<link>http://classicbroncos.com/tech/rear-jump-seats-from-an-extended-cab-1990%e2%80%99s-ranger-pick-up</link>
		<comments>http://classicbroncos.com/tech/rear-jump-seats-from-an-extended-cab-1990%e2%80%99s-ranger-pick-up#comments</comments>
		<pubDate>Thu, 08 Jan 2009 21:59:35 +0000</pubDate>
		<dc:creator>El Jefe</dc:creator>
				<category><![CDATA[- Seats]]></category>
		<category><![CDATA[Interior]]></category>

		<guid isPermaLink="false">http://classicbroncos.com/tech/?p=646</guid>
		<description><![CDATA[Rear Jump Seats from an Extended Cab 1990’s Ranger Pick Up
Tech article by Edgar Camez (El Jefe)
Let’s begin by stating that my on-going EB project is

Done on a cheapskate budget (this justifies my perpetual Saturday morning trips to the local U-pull it)
Done with donor upgrades with the same DNA (i.e. Ford products for the most [...]


No related posts.]]></description>
			<content:encoded><![CDATA[<h4>Rear Jump Seats from an Extended Cab 1990’s Ranger Pick Up</h4>
<p>Tech article by Edgar Camez (<a href="../../forums/member.php?s=&amp;action=getinfo&amp;userid=8184">El Jefe</a>)</p>
<p>Let’s begin by stating that my on-going EB project is</p>
<ol>
<li>Done on a cheapskate budget (this justifies my perpetual Saturday morning trips to the local U-pull it)</li>
<li>Done with donor upgrades with the same DNA (i.e. Ford products for the most part)</li>
</ol>
<p><span id="more-646"></span></p>
<p>I picked up these jump seats on my second time around looking for a suitable donor for a rear seat. I refused to pay $200 for a rear seat and the few original EB rear seats do not match my 96 Probe front seats I retrofitted in the front a while back ago.</p>
<p>I removed the seats once I took the correct Torx socket with me on my Saturday trip. I removed them complete with seatbelts in hope of being able to use them in my retro-installation to the EB.</p>
<p>This write-up will be reduced to minimal text since I took a LOT of photos once the install was completed and to keep my four readers awake.</p>
<p>The only stock needed to fit these to the back of your EB is:<br />
(2) 	8” long segments of 3”x3”x1/8” (refer to pictures for clarity)<br />
(4) 	1” long 1”x1” angle tabs (refer to pictures for clarity)<br />
(x) 	¼” flat stock (for under floor support/nuts- again see pics)<br />
(x)	5/16” grade 8 hardware.</p>
<p>You will also need a welder and drill and a bandsaw or other means of cutting the metal stock. I am sure that other means of fabricating can be used to attach the tube and seats to the truck , but these are what I used.</p>
<p>Estimated cost for this project:</p>
<p>$20 for the seats<br />
~$15 worth of 3&#215;3 square tube (1/8” wall thickness). I bought a longer section for another project and that’s what it cost me.<br />
$xx cost of grade 8 hardware (bought these long time ago at Tractor Supply and can’t remember what I paid )…</p>
<p>Estimated time needed for this project:<br />
Saturday and Sunday afternoons. It can be easily completed in one afternoon if you get your stock cut ahead of time.</p>
<p style="text-align: center;">Let the picture show begin:</p>
<p style="text-align: center;">
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_01.jpg"> <img src="../../img/tech/jump_seat_01s.jpg" border="1" alt="" width="220" /></a><br />
Picture 1. Rear Seats Down (Top View)</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_02.jpg"> <img src="../../img/tech/jump_seat_02s.jpg" border="1" alt="" width="220" /></a><br />
Picture 2. Rear Seats Up (Top View)</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_03.jpg"> <img src="../../img/tech/jump_seat_03s.jpg" border="1" alt="" width="220" /></a><br />
Picture 3. Rear Seats With Professional Seat Test Pilot’s  initial test run.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_04.jpg"> <img src="../../img/tech/jump_seat_04s.jpg" border="1" alt="" width="220" /></a><br />
Picture 4. Rear Seats With Professional Seat Test Pilot, Age 5.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_05.jpg"> <img src="../../img/tech/jump_seat_05s.jpg" border="1" alt="" width="220" /></a><br />
Picture 5. Rear Seats Up, view from passenger’s seat.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_06.jpg"> <img src="../../img/tech/jump_seat_06s.jpg" border="1" alt="" width="220" /></a> <a href="../../img/tech/jump_seat_06b.jpg"> <img src="../../img/tech/jump_seat_06bs.jpg" border="1" alt="" width="220" /></a><br />
Picture 6. Top view detail to rear wheel wells.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_07.jpg"> <img src="../../img/tech/jump_seat_07s.jpg" border="1" alt="" width="220" /></a><br />
Picture 7. Seat belt buckles from another Ford donor vehicle (possibly a 1980’s Crown Vic?)- These fit the Ranger’s belt buckle male end and attach to the original belt buckle seat anchor holes on the back of your EB .</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_08.jpg"> <img src="../../img/tech/jump_seat_08s.jpg" border="1" alt="" width="220" /></a><br />
Picture 8. View of rear side of LHS rear seat. This side has a hole that will line up with an existing hole in the rear bed section. It uses a 5/8” fine pitch thread bolt. I used a Grade 8 bolt.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_09.jpg"> <img src="../../img/tech/jump_seat_09s.jpg" border="1" alt="" width="220" /></a><br />
Picture 9. View of rear side of RHS rear seat. It mirrors picture 8 and bolt hole lines up o the opposite side.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_10.jpg"> <img src="../../img/tech/jump_seat_10s.jpg" border="1" alt="" width="220" /></a><br />
Picture 10. View of front side of RHS rear seat. Here you can see the 3”x3” tube with tabs attached to the floor. The inboard tab is welded to attach to the bottom of the floor rib whereas the outboard tab is welded to attach to the top of the floor rib and it needs a hole drilled since there is no OEM hole at this location (more on pic# 11)</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_11a.jpg"> <img src="../../img/tech/jump_seat_11as.jpg" border="1" alt="" width="220" /></a> <a href="../../img/tech/jump_seat_11b.jpg"> <img src="../../img/tech/jump_seat_11bs.jpg" border="1" alt="" height="220" /></a><br />
Picture 11. View of front side of LHS rear seat. Here you can see the 3&#215;3” section in its finished form. The tube is welded to the bottom of the seat’s original bracket. Then the two tabs are welded to the bottom of the 3”x3” tube. The inboard tab is aligned with an existing OEM floor hole. It uses a ½” bolt (reused the OEM grade 5 bolt) for the outer tab; I did drill a 5/16” diameter hole and used a Grade 8 bolt (hex size ½”) and used a flat section with a welded grade 8 nut, shown on the left side of the picture..</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_12.jpg"> <img src="../../img/tech/jump_seat_12s.jpg" border="1" alt="" width="220" /></a><br />
Picture 12. Closer view from rear of the truck with the jumpseats up. This way you can store whatever you haul in the small bed (at least provides more space than the OEM rigid seat, unless of course you remove it to haul stuff..)</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_13.jpg"> <img src="../../img/tech/jump_seat_13s.jpg" border="1" alt="" width="220" /></a><br />
Picture 13. Top view of front of seat. 3”x3” tube is under the original seat bracket’s front. The original bolt holes are plug welded to the top of the 3&#215;3 and the tabs that bolt to the bed floor can also be seen to the left of the picture. (The newer bolt is outboard and the front of the truck is to the left of this picture).</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_14.jpg"> <img src="../../img/tech/jump_seat_14s.jpg" border="1" alt="" width="220" /></a><br />
Picture 14. Rear view of same side bracket. Here you can see the welds along the sides of the original bracket to the top of the 3&#215;3.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_15.jpg"> <img src="../../img/tech/jump_seat_15s.jpg" border="1" alt="" width="220" /></a><br />
Picture 15. The tabs are welded on the 8” long section of 3&#215;3 at 2-1/2” and 7” (Left to Right). The RHS tube / tabs assembly is a mirror image of this detail.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_16.jpg"> <img src="../../img/tech/jump_seat_16s.jpg" border="1" alt="" width="220" /></a><br />
Picture 16. More detail on the way the tabs are welded  and their alignment with the bed ribs.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_17.jpg"> <img src="../../img/tech/jump_seat_17s.jpg" border="1" alt="" width="220" /></a><br />
Picture 17. My purdy welds. Done with a 110V MIG welder.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_18.jpg"> <img src="../../img/tech/jump_seat_18s.jpg" border="1" alt="" width="220" /></a><br />
Picture 18. With rear seats in the UP position, there is ~ 2’ of available space in the bed.</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_19.jpg"> <img src="../../img/tech/jump_seat_19s.jpg" border="1" alt="" width="220" /></a><br />
Picture 19. With rear seats in the DOWN position, there is ~ 6” between the seats. Perfect for my 2 ½ and 5 y.o. professional rear seat pilots. They now have matching seats on daddy’s EB as in his Ranger..</p>
<p style="text-align: center;">
<p style="text-align: center;"><a href="../../img/tech/jump_seat_20.jpg"> <img src="../../img/tech/jump_seat_20s.jpg" border="1" alt="" width="220" /></a><br />
Picture 20. There are about 18” of leg room for these rear seats as installed. Enough for an adult to ride in these seats!</p>
<p>Tech article by Edgar Camez (<a href="../../forums/member.php?s=&amp;action=getinfo&amp;userid=8184">El Jefe</a>)</p>


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		<title>Rear Seat Rebuild</title>
		<link>http://classicbroncos.com/tech/rear-seat-rebuild</link>
		<comments>http://classicbroncos.com/tech/rear-seat-rebuild#comments</comments>
		<pubDate>Thu, 08 Jan 2009 19:51:29 +0000</pubDate>
		<dc:creator>brokenhorse</dc:creator>
				<category><![CDATA[- Seats]]></category>
		<category><![CDATA[Interior]]></category>

		<guid isPermaLink="false">http://classicbroncos.com/tech/?p=555</guid>
		<description><![CDATA[Tech article by Jared Roeck (Brokenhorse)
This is the way I made my stock rear seat stronger and safer for the little  beaners.
First you have to acquire a rear seat, then you have to take it apart,  this is the easy part. The armrests are attached with nuts the studs are part of the [...]


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			<content:encoded><![CDATA[<p>Tech article by <a href="mailto:holepuncher1@charter.net">Jared Roeck</a> (<a href="../../forums/member.php?s=&amp;action=getinfo&amp;userid=6443">Brokenhorse</a>)</p>
<p>This is the way I made my stock rear seat stronger and safer for the little  beaners.</p>
<p>First you have to acquire a rear seat, then you have to take it apart,  this is the easy part. The armrests are attached with nuts the studs are part of the armrest  itself. The rear cushion and bottom cushion are bolted with four bolts each.<span id="more-555"></span></p>
<div>
<p><a href="../../img/rearseat1.jpg"><img src="../../img/tn_rearseat1.jpg" border="0" alt="" width="220" height="165" /></a></div>
<p>After it has been disassembled you can sand blast it or have it  wheelbrated somewhere, it will look very clean after it is stripped of  paint and rust. Now is the time to check to see if it is square and check  for cracks. On the seat that I got with my Bronco I had to weld up one split  in the tube frame and then I tapped the tops of the frame together and  welded them to the top bar all the way around.</p>
<div>
<p><a href="../../img/rearseat2.jpg"><img src="../../img/tn_rearseat2.jpg" border="0" alt="" width="220" height="165" /></a></div>
<p>Next you will drill the spot welds out of the top two channels and the  four supports on the bottoms of the channels.</p>
<div>
<p><a href="../../img/rearseat3.jpg"><img src="../../img/tn_rearseat3.jpg" border="0" alt="" width="220" height="165" /></a></div>
<p>Next go to a machine shop with a break. They can make you new cross members  for the top of your seat. If you know your shop you can get new ones done  cheap. Mine were from scrap so they were free. Oh yeah, I brought out donuts  and bought the guys a soda while I was there. The steel they used was 14 ga.</p>
<div>
<p><a href="../../img/rearseat4.jpg"><img src="../../img/tn_rearseat4.jpg" border="0" alt="" width="220" height="165" /></a></div>
<p>Next you can weld 4 studs to the bottom of your back cross member. This will  serve as mounts for your seat belts.</p>
<div>
<p><a href="../../img/rearseat5.jpg"><img src="../../img/tn_rearseat5.jpg" border="0" alt="" width="220" height="165" /></a></div>
<p>Measure and weld the cross members to the seat frame. This is a good time to  check your frame over one last time before getting it ready for paint. My  seat had A LOT of tweaking to get done before it was straight. If you look  closely at the picture you can see the corners that had to be heated and  bent and you can see the long welds that I reinforced on the frame (burn  marks on both sides where the tube meets the bottom supports)</p>
<div>
<p><a href="../../img/rearseat6.jpg"><img src="../../img/tn_rearseat6.jpg" border="0" alt="" width="220" height="165" /></a></div>
<p>When the frame is complete paint it whatever color you want I took mine by  my friends paint shop and he let me paint it myself with auto finish (this  was free I paid him enough to paint the Bronco he owes me some small stuff  <img src='http://classicbroncos.com/tech/wp-includes/images/smilies/icon_wink.gif' alt=';-)' class='wp-smiley' />  )So far it has all been structural work the hard part is done. Now all I did  was call <a href="http://www.wetokole.com/" target="new">Wet Okole</a> and ordered custom seat  covers for the front and rear seats. They go on very easily and look great.  All you have to do to mount them is poke little holes in the fabric where  your bolts go through, and mount up the pads to the frame.</p>
<p>Turn the seat over and mount your seat belts to the studs you welded on the  rear cross member.</p>
<div>
<p><a href="../../img/rearseat7.jpg"><img src="../../img/tn_rearseat7.jpg" border="0" alt="" width="220" height="165" /></a></div>
<p>Now the arm rests&#8230; There are a couple different options here. You can order  new ones from a supplier or have your old ones recovered or leave them off  all together. If you are going to do this you might want to weld up the holes  for the arm rests before you paint the frame. I chose to have my original  ones recovered and that is all I am waiting on at this time.The last  picture shows the seat completed with arm rests from <a href="http://broncoparts.com/" target="new">Bronco Parts</a>. They are very nice people  to work with.</p>
<div>
<p><a href="../../img/rearseat8.jpg"><img src="../../img/tn_rearseat8.jpg" border="0" alt="" width="220" height="165" /></a></div>


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