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Project Huck - Build Thread

Monster Mike

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Bronco Guru
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Dec 29, 2010
Messages
1,767
Hi Everyone. Historically, I suck at build threads. I started one for the Monster Garage Bronco back in 2012 on the NWCB forum and didn't stick with it. Is this me saying I'm going to drop the ball on this one too or is this redemption? Let's take it one post at a time for now.

First off I want to be very transparent about why I am doing this. Because as a vendor, some people are likely to suspect this is just going to be a platform to sell parts. I think the fairest response to that, is the parts I sell will make it on this Bronco but that is not the main focus. I am doing this build thread to document the process of buying a Bronco and what happens next. My YouTube channel, Bronco Garage, was never intended to just showcase part installation for James Duff parts. My desire for that channel is to make it all about pushing Broncos to the limit, installing & testing parts and giving real world feedback. I think Project Huck will be a great series that showcases the true spirit and intention of Bronco Garage.

Many of us have gone through the Bronco buying process several times and we have earned our badge of honor from all the pain and hardship that follows the purchase. I think it would be cool to show those out there that are new to Broncos or would like to see this process from a different perspective then their own, a video series from the beginning of ownership to getting the Bronco to a point that it can function very well and be a head turner w/o being down for a year or 5 or 10. Ya, I'm guilty of that too. Plus this video series will also help walk people through purchasing the right parts the first time so the sting of quality parts is a lot easier to bear than having to buy parts twice or worse.

So, with that being said, I am also going to document the build in the classic format on here as well as post a link here to the episodes as they come out. The post on here will stay on track with each video but take a deeper dive. Think of it as the directors cut. I Look forward to discussing this build with the members here as I value the feedback and enjoy the comradery.

Meet Huck, a 1972 Explorer Sport. Some of you may find the special décor package this Bronco came with intriguing from a historical POV and I do plan on getting a Marti report done for it later on. For now I am going to focus on getting it running and driving better.

This Bronco has been in the Norfolk area since 2008 and was pampered by some good Virginia folks. Suzy and I were fortunate enough to get the first right of refusal to this Bronco and decided to take the 8 hour trip from Knoxville to take a closer look.

I'll be honest, when I first saw this Bronco I got really excited. From 15-20 feet it is gorgeous (we're partial to the color obviously). It ran and drove good and even though I was concerned with the paint job, rust and some funky stuff going on under the hood with the body, I knew we were leaving with it on our trailer.

Speaking to the owner was interesting as I wanted to know why he was wiling to part with the Bronco. In a nutshell, the excitement of ownership faded and his life was changing and he had other projects he wanted to do that needed funding.

On the way home I told Suzy I wanted this to be my Bronco as I have not had a classic one of my own running and driving for many years and I wanted to take a journey with this Bronco that I could document and share with the community.

IMG_5889.jpg

Huck's specs:
302, Duffy long tube headers, dual Magnaflow exhaust, Tremec 4 speed overdrive, Dana 20 transfer case (T style), Ford 9 inch Big Bearing drum brake axle with currie 31 spline axle shafts. Detroit locker, Dana 44 front axle with a GM power front disc brake conversion and 3:55 factory gears. Daytona Metallic Blue and Silver paint, 3.5" James Duff Ultimate suspension system, Mickey Thompson BajaClaw 33x12.50 tires and 16x10 Dick Cepek aluminum wheels. Doors have the upgraded SS lift off hinges and the interior has Corbeau Baja RS suspension seat package, 6 point roll cage, & an Ididit ss polished tilt steering column.

This Bronco is a solid 15-20 footer. Paint and body is pretty poor but holding up decent. The Bronco was hit in the front at one time and the body work done was minimal. Plenty of band aid methods used instead of doing it right. After owning the Bronco for a couple weeks and driving around on these narrow surface roads in K town I quickly realized this Bronco is a handful to drive and has multiple gearing and fuel/ignition issues.

It is time to pull this Bronco into the mechanics bay and start going down the list to get it road worthy and safe to drive so I can run it through some on and off road tests and see what it’s capable of. I'm going to go through the suspension, drivetrain, body and exhaust and nut and bolt check every fastener and connection point. I'm also going to look for shiny metal and broken welds. I'll inspect all the bushings, bearings and ball joints, check fluid levels and look for shiny stuff in the fluid. Make sure the lights, flashers and wipers work. then check the tires for uneven wear, what their date code is and the pressure. From there I am going to see if the fuel filter is clogged and if the ignition system needs anything. The PO said he just gave the Bronco an oil change and he was using Royal Purple,


I will report back my findings on my next post as well as discuss Episode 2 which is coming out this coming Tuesday.

Hope you enjoy my Youtube channel. I’ve put a lot of work into it the last couple years and I hope it helps people. There is so much more I want to do with this channel so I hope you subscribe and join me in making Bronco ownership a fun and exciting experience.


Look forward to your comments and feedback and I hope to see you at the events as well. FYI - I am still uploading pics. check out the video if you don't want to wait on me.

Monster Mike
 
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BGBronco

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Jun 23, 2017
Messages
1,468
Loc.
Tennessee
Nice Bronco. Jason and Jonie Builds (YouTube) did the best job treating their build as a non-biased tutorial to help others. Lots of details and hard work. No music, no promos, no follow us's, no click the like button stuff.
 

toddz69

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Nov 28, 2001
Messages
9,797
Great to see this here, MM! Love that you'll do the classic build thread along with the videos.

Todd Z.
 
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Monster Mike

Monster Mike

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Joined
Dec 29, 2010
Messages
1,767
Looking very forward to following your build.
Thanks! I am really excited about this one. Its not really a build but it is a rebuild.
Cool! Getter done😎
I probably won't need much help from you on this one LOL
Looking forward to it and dig the channel.
Appreciate it Bill. Lots of work goes into to making a mediocre YouTube channel. ha ha
Right on! Congrats on your purchase. I enjoy Bronco Garage and look forward to following your progress
Thank you! As most of you know, video series are not shot in real time so the Bronco is an absolute blast to drive and where it is now vs where it came from is night and day. Spoiler alert? :eek:
Nice Bronco. Jason and Jonie Builds (YouTube) did the best job treating their build as a non-biased tutorial to help others. Lots of details and hard work. No music, no promos, no follow us's, no click the like button stuff.
I feel this video series will be somewhere in-between. We do have a creative dept that shoots and edits the videos so we have decent production value for grass roots. Obviously I cannot be completely 100% unbiased on the parts if JDI offers what is needed. The first videos in this series are going to be fun and later we will get into a fix it list and some heavier tech.
Great to see this here, MM! Love that you'll do the classic build thread along with the videos.

Todd Z.
Thanks Todd! Sure going to try. I know my hearts in the right place but you know how crazy busy we are this time of year so it is going to be TUFF.
 
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Monster Mike

Monster Mike

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Ok so we worked down the check list on Huck to get it safe to drive and test. Things like, Nut & Bolt, fluids, bushings, bearings, tire wear, psi etc. The biggest issues were really just the radius arm bushings. Once the Bronco was put on the lift and the suspension drooped out, those round bushings busted in half and were done. The Mallory ignition system sucks. Especially with a ballast wired in and the engine is leaking just about anywhere it can. Not really sure what all has been done to the engine and if it is anything like the body and paint, I'm screwed. Radiator is hanging on by a thread at the tanks and is going to spring a leak soon and the 650 Edelbrock was never truly a good fit for this 302. Missing a header bolt and leaking pretty good. The rear end has a locker in it and that makes it extra fun with having what appears to be negative caster. can't wait to take it to an alignment shop and see how bad it really is.

I will say this, the PO did love this Bronco and the Bronco had a spoiled life. With that being said the PO was not a mechanic although he was wiling to work on the Bronco where he felt qualified. Sadly, not a lot of miles were put on it for several years. Glad it was garage kept and likely driven frequently close to home or taken on a trip at least once or twice a year. I did the math and in the time the PO owned it (12 years I believe) the Bronco averaged like 167 miles a year. Again, great people and their story of Bronco ownership is very likely how owning a Bronco looks for a lot of people in terms of servicing, upgrading and repairing them goes.

Also, just to clarify on this Bronco "Build" I am not going to take this Bronco down to a frame and toss the tub and start over. I already have a project that has taken almost a decade to get back to running and driving and its still not there. This Bronco is going to remain a driver while it gets fixed and even then when I fix the body and paint I am going to do that in stages so it is down for weeks and months not years and decades.

I have access to Broncos and I drive them daily but its just not the same when it is not technically yours. The best therapy I have found recently is purchasing a Bronco that runs and drives and fixing it as I continue to drive it. The more I fix the more I like it and the better it performs.

With all that being said, check out the link to episode 2. I honestly feel this is a fun episode and I hope you enjoy it. I don't know how many of you actually test your Bronco like this and I can't really call this real testing but it was fun and it shed a lot of light on the issues this Bronco has that need to be addressed in order to truly enjoy it.


Yes... it took almost 18 seconds to get to 60 MPH. Looking forward to getting that under 10 lol.

Brakes, well the best I have stopped a EB at 40 mph is 48 feet so stopping at 65-70 feet is terrible. The dang tires have a date code of 2008 and I think something in the back brakes were isntalled incorrectly.

Heck at this point after all that testing, I'm just glad the damn thing isn't broken!

Sorry about the pics or lack there of. I have them I am just needing to look through them and get them posted. I hope the video makes up for that.

MM
 
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sprdv1

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Mar 8, 2007
Messages
81,430
We can definitely ping you at least daily make sure your posting updates :) lol
 

sprdv1

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REBEL
Joined
Mar 8, 2007
Messages
81,430
Hi Everyone. Historically, I suck at build threads. I started one for the Monster Garage Bronco back in 2012 on the NWCB forum and didn't stick with it. Is this me saying I'm going to drop the ball on this one too or is this redemption? Let's take it one post at a time for now.

On the way home I told Suzy I wanted this to be my Bronco as I have not had a classic one of my own running and driving for many years and I wanted to take a journey with this Bronco that I could document and share with the community.


Monster Mike

I like it brother. Good luck and we will of course be monitoring, giving feedback and What the? LOL :)
 
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Monster Mike

Monster Mike

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Alright guys & gals, I am pretty covered up for the next few days so I won't be able to post an update or add all the pictures I owe you but I am launching episode 3 at 7pm TONIGHT and I gotta say, this one is worth a watch. I am a bit partial though, since the Bronco is actually out in its element doing what Broncos were born to do.

You know what's crazy though? So many of these Broncos are being built to do exactly the OPPOSITE of what they are made for. And this is nothing new. for decades Broncos get parts and modifications that a lot of times inadvertently make them worse on the trails.

But, I won't spoil the video. Give it a watch and lets talk about it in the comments.

Click the link in my signature for my YouTube channel, Bronco Garage and look for the video titled, Classic Bronco Off Road Test.

MM
 

sprdv1

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I was wondering when you were going to chime in Super Dave 🤩
Alright guys & gals, I am pretty covered up for the next few days so I won't be able to post an update or add all the pictures I owe you but I am launching episode 3 at 7pm TONIGHT and I gotta say, this one is worth a watch. I am a bit partial though, since the Bronco is actually out in its element doing what Broncos were born to do.

You know what's crazy though? So many of these Broncos are being built to do exactly the OPPOSITE of what they are made for. And this is nothing new. for decades Broncos get parts and modifications that a lot of times inadvertently make them worse on the trails.

But, I won't spoil the video. Give it a watch and lets talk about it in the comments.

Click the link in my signature for my YouTube channel, Bronco Garage and look for the video titled, Classic Bronco Off Road Test.

MM

just sharing the love brother.. Look forward to this coming together
 
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Monster Mike

Monster Mike

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Joined
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Messages
1,767
just sharing the love brother.. Look forward to this coming together
Thanks my man. Always good to have your support.

I'm liking the videos Mike. Hucks going to be great rig some day.
Thank you! Videos are tough. The other day someone asked me after watching the first 3 episodes if the testing I did on Huck was real. I said YES! All of it is real. I know the editing isn't great and we didn't get every detail we wanted on the video but it is 100% real.

I hope Huck is great someday too. We shall see...

MM
 

Jaybr

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Messages
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Will you be driving it to the beach clean up this year? I'm hoping I'll have one ready.
 
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Monster Mike

Monster Mike

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Bronco Guru
Joined
Dec 29, 2010
Messages
1,767
Will you be driving it to the beach clean up this year? I'm hoping I'll have one ready.
The one in October? Hard to say this early. We have so many events to try and make that we have to rotate them out every year. I love that event tho and so does Suzy. Fingers crossed it’s in the cards!

start date. March 11 2023
Watching..

get her done.
Mahalo!
 
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