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Frame off restore order of operations

aklb43

Jr. Member
Joined
Nov 27, 2009
Messages
137
So its summer time and I'm starting back on my frame off restore. I have a rolling frame with with a wild horse 3.5 in lift. I've installed the brake lines on the diff's and that's about it. I also pot 15 the whole thing after a good sand blasting, including each leaf spring. We'll see how it goes.

My question is, what is the best order of operations? Should I put my body on the frame and begin body and paint work? Or should I put in the rest of the break lines, fuel lines, transmission, engine, wiring harness etc?


Dave
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TN1776

Bronco Guru
Joined
Oct 24, 2006
Messages
2,632
If you have the ability to paint or coat the underside of the floors before putting the body on, do that. It is a lot more difficult to do a neat job of that when the body is on. I never removed the body from the frame on mine though people tend to think I did. I will say that applying the undercoating would have been far easier off the frame. I spent a lot of time masking to get mine the way I wanted it. Body back on for body work isn't too bad.
 

Crawdad

Bronco Guru
Joined
Feb 16, 2011
Messages
3,635
I'm in the same boat as you are. You are a tad bit further though. For you I would go ahead and finish the drivetrain, such as mount the motor, trans and TC in. Then connect the driveshafts. Hook up all the steering linkages. Run all the gas lines to tank. Run all brake lines. I'd get as much possible before putting the tub on. This is exactly what I plan to do.

As already mentioned, prepping the bottom of your tub is easier now with it off the frame. Make sure it's braced up very well. Heavy duty saw horses will help if you don't have a rotisserie. Just be very careful. Sandblasting is not out of the question for underneath, just be smart bc you still can warp a floor panel. With the tub off its also easier to replace floor panels. Get the underside of tub painted or coated, replaced floorboards if needed and put her on your rolling chassis. I highly suggest new body mounts.
 

marklc

Contributor
Sr. Member
Joined
Jul 30, 2007
Messages
604
X3 finish as much as you can before putting body back on
 

JAFO

Bronco Guru
Joined
Dec 3, 2007
Messages
1,556
Loc.
Beaverdam
I worked on my body to the point it was safe to remove it from the frame. Now I work on both frame and body separately and it is very nice. I am building up everything on the chassis before I set my painted body into place (whenever I can get around to painting that is). It has been fantastic installing engine, trans and the like.

Bronco6.jpg


Trans2.jpg
 

rguest3

Bronco Guru
Joined
Dec 13, 2012
Messages
3,778
This is what my Rolling Chassis looks like waiting for the body to get finished.

Undercoat / Paint the body prior to installing.
 

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aklb43

aklb43

Jr. Member
Joined
Nov 27, 2009
Messages
137
Sounds like everyone is in agreement that i should get all the guts on the frame before I put the tub on. Along with that, set the tub up so that I can do a nice undercoating and replace floor panels, place on frame and finish any other body work.

Crawdad - I have a 1in body lift and new mounts.

Thanks guys.
 

Crawdad

Bronco Guru
Joined
Feb 16, 2011
Messages
3,635
Get the engine compartment painted or coated as well. It will get cramped to do anything once you get the tub on. No sense in messing up that nice finish on your frame.
 

76Bronco302

Full Member
Joined
Jan 24, 2011
Messages
324
Loc.
Sherman, Tx
You could buy another frame for cheap and do body work on that. It would ensure proper fitment and selling it wouldn't be too hard. Someone will be needing it for the same purpose you bought it.
 

allenfahey

Bronco Guru
Joined
Mar 18, 2004
Messages
2,672
I would replace the floor pans and any other bodywork with the Bronco on the frame.
 

Blue Bastard

Bronco Guru
Joined
May 14, 2012
Messages
2,161
Cool trick I heard somewhere along the line, once you have your chassis all done, before you set your body on the frame, put a nice heavy plastic sheet over it. Then mount the body on top of it. Then your rolling chassis is protected from overspray, sanding dust ect. Then once it is all done you just tear it off and all is well.
 

Crawdad

Bronco Guru
Joined
Feb 16, 2011
Messages
3,635
I am lucky by having a second frame. Once I get my drive train done it will go into storage and the tub will take its place on the rotisserie I built. I don't have a whole lot of space. L
 

1owner66

Sr. Member
Joined
Mar 8, 2006
Messages
438
Loc.
Georgetown Texas
Cool trick I heard somewhere along the line, once you have your chassis all done, before you set your body on the frame, put a nice heavy plastic sheet over it. Then mount the body on top of it. Then your rolling chassis is protected from overspray, sanding dust ect. Then once it is all done you just tear it off and all is well.


Great idea, Blue!
 

dave67fd

Bronco Guru
Joined
Sep 24, 2010
Messages
2,863
Where your at with the frame, get it complete before tackling the body. No sense to go back to it.
 
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aklb43

aklb43

Jr. Member
Joined
Nov 27, 2009
Messages
137
Sounds good. I think that's a lot of good advice. I like the idea of laying down plastic to protect it from the body work.

76bronco302 - the tub is already on another frame, so I'll do the body work on that frame then swap it over.
 

Rick Harrison

Jr. Member
Joined
Dec 30, 2011
Messages
118
Loc.
Shreveport
frame

I took my body off and iam going to complete the frame before i put the body on it will be painted and under coated
 

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aklb43

aklb43

Jr. Member
Joined
Nov 27, 2009
Messages
137
That looks like some quality work! How's everyone go about making the supports that fit in the door so the body doesn't fold when its off the frame? Is there a template or write up somewhere?
 
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aklb43

aklb43

Jr. Member
Joined
Nov 27, 2009
Messages
137
Ok, I'm here to update and get some advice on what to do next. I managed to get my engine out of my donor bronco and onto my frame. I got a c-4 and dana 20 from my other donor bronco on the frame. Rear gas tank cleaned up and mounted. Fuel and brake lines run. Steering linkages in place along with steering box.

Now what comes next before tackling the the tub? Here is my thoughts.

I'm going to go with a 2-into-1 exhaust, but think I'll wait until the tub is on to put it in place to get best snug fitment. The '76 donor also has a heat shield that goes in between the tub and exhaust.

I'll attach the drivelines for now even though they may need to be lengthened for my 3.5" lift. I wont know until the tubs weight is on the frame.

Has anyone done body work in the winter? Is it possible? I have one of those large tent like outdoor storage that I work on my bronco in. I'm thinking of getting a space heater to warm it up and do the body work in the fall/winter. Or should I just drop the tub on, and drive her around for the winter, then pull the tub off for body work next summer.

Anyways, I think I'm ready to start working on getting the tub on the frame or start the body work.

Any thoughts?
 
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