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Project RustyB - 1975 Bronco Northland Ed

Joined
Mar 17, 2021
Messages
7
Loc.
Conesus, NY
Hello all - I picked up my first project bronco last weekend - a 1975 Bronco U152 with the Northland Package, C4 Auto and 3.50 Limited Slip. It was originally delivered in Buffalo, NY, and lived it's whole life on the salty roads, with predictable results.

I have no idea which of the previous owners thought it was a great idea to 'restore' it by putting fiberglass strips over the rust holes in the floor, but here we are.

My goal for this restore is to return it to running order and to make a truck I can take on the trails. It will probably end up looking pretty nice too, as I need to replace most of the sheet metal, and as long as I have the body off the frame I won't be able to resist cleaning/repainting the frame too. :)

Anyways, I just wanted to say a quick hello and that you will be hearing a lot more from me as I get this restore process started. ;D
 
Last edited:
OP
OP
J
Joined
Mar 17, 2021
Messages
7
Loc.
Conesus, NY
Some Images of my new project

Here's the original two pics from the Facebook Marketplace ad:
IMG_6599.jpg

IMG_6600.jpg


And here is the state of it when I arrived to look closer. I am relatively new to working on vehicles like this, but my brother-in-law lives next door and has been a motorhead forever (an also is in the process of building a rat-rod) and he went with me to help evaluate if the truck had good bones or not.

The Bronco was in a bit of a sad state of affairs when we arrived. He had spent the winter in a rather dilapidated garage (but thankfully out of the elements), but when they had backed him out to park him in the side yard to sell, they drove over some wood and managed to pop the right two tires. So he was sitting at an angle, in the mud, in the side yard of an old garage in a run-down area of Buffalo.

IMG_6569.JPG

IMG_6571.JPG

IMG_6569.JPG


Even from the first look, it was obvious that the vast majority of the body was completely shot and would need to be replaced. Here's a shot or two of the interior:

IMG_6573.JPG

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The Bronco also had a top, but it is fairly destroyed:
IMG_6583.JPG


So Mario (my brother-in-law) and I climbed around underneath and had a look at whether it was worth saving. There is a LOT of rust, and like I had mentioned, one of the previous owners had chosen to fiberglass over the rust instead of repair it (I'll have pictures of that later). But the bones of the truck seemed good, so I decided to purchase.

I got it for $1800, and after showing him to my wife, she said that as long as I get the deck built this spring for her to sit on :) I can work on the Bronco as much as I want. ;D

So we pulled it out of the side yard to the alley, and got him loaded up onto the truck.

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The back seat is in reasonable shape too, and I am seriously leaning towards having my neighbor that does marine upholstery for boats recover them in something completely waterproof.
IMG_6634.jpg


The doors were also present, so we loaded them up too. They look to be in fairly rough shape along the bottom, but except for the mirrors they appear to have all the rest of the hardware, so there might be something to save there:
IMG_6638.jpg


So we got the Bronco back to my place and struggled mightily to get the truck with two flat tires (and lockers frozen in the engaged state) into the garage. A lot of grunting and effort, and some help from my ATV's winch, and the Bronco settled into his home for the next couple years.
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The twins came out and immediately decided that they needed to drive:
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So, my rusty Bronco is resting in his home for the next couple years.
IMG_6647.jpg


The rust is pretty bad underneath, and as far as I can tell there is not a single bit of useable rubber underneath the body, but that fits fine with my plans anyways, as I would like to turn it into a fun off-roading vehicle, which will require replacing most of the suspension anyways.
IMG_6648.jpg


Although one of the previous owners had rattle-canned over the label on the door, the plate in the glove box was still present, so I ordered the Marti report:
marti.jpg


So that's my new-to-me-but-old-and-rusty Bronco. I am definitely NOT going for a total restoration (based on the Marti info, I think this is pretty close to what the Bronco looked like in the 1970's:
IMG_6693.JPG


And even if I do keep the original color (doubtful, but ¯\_(ツ)_/¯ ), I am desiring to go more down this route:
IMG_6694.JPG


I think my first steps are to document/measure/take pictures of everything in/on/around the truck, and then start disassembling. A few years ago I bought a pop-up camper for a little bit of nothing and spent 8 months tearing it down to the frame to rebuild it to an almost new condition. I am inclined to do the same to this. I want something fun to drive that can go offroad, as well as have more safety features (3 point shoulder belts, proper roll cage, etc).

Thoughts and tips are definitely welcome!
 
Last edited:
OP
OP
J
Joined
Mar 17, 2021
Messages
7
Loc.
Conesus, NY
Project Brutus - 1975 Bronco Northland Ed

A few more images of the state of the body tub...

Passenger seat floor looking back towards the rear tub:
210328-1145-01.jpeg


Passenger floor showing the mess that is the fiberglass over the rust:
210328-1145-02.jpeg


Right rear wheel well:
210328-1145-03.jpeg


Rear tub:
210328-1145-04.jpeg


Rear door, showing the advanced state of the rust. I think the mechanicals might be salvageable though:
210328-1145-05.jpeg
 

sprdv1

Contributor
REBEL
Joined
Mar 8, 2007
Messages
81,983
Nice.. Congrats! Start a build thread if you want, Document your progress, pics etc.. :)
 

maverickconner

Sr. Member
Joined
Mar 16, 2004
Messages
485
Be sure to check the coil buckets on the frame when you get it all pulled apart. You get a area that likes to rust behind there. You will notice blistering in the coil bucket. If you put any horsepower to the bronco the frame will break there. Don't ask how I know. With that much rust just make sure you check the frame with a fine tooth comb. Glad to see your saving another one. Lots of cutting and welding but it will be worth it.
 

sprdv1

Contributor
REBEL
Joined
Mar 8, 2007
Messages
81,983
yeah, bottom of the coil springs...

You'll like give the frame a once over I'm sure, would be best

Oh - Since I'm still learning the terminology here, are you talking about these?

210328-1718-coilbucket.jpeg
 
OP
OP
J
Joined
Mar 17, 2021
Messages
7
Loc.
Conesus, NY
Definitely. Originally I was thinking I might be able to just replace parts of the tub, but after seeing how dilapidated all the rubber bits are under there I am definitely pulling the body off and either tossing it or mounting it to a rotisserie for work.

Once the body is out of the way, I am going to give the frame a complete examination and remove all the rust. If I see a problem that cannot be fixed, I will probably replace the frame. It’s the skeleton everything else is built on, so it has to be reliable.
 

maverickconner

Sr. Member
Joined
Mar 16, 2004
Messages
485
yes, both your shock tower and coil bucket will have to be removed. If you can see that scaling at the edge of the shock tower you know there was water back there.

Unfortunately with this one to make it safe you will need to pull the body off and inspect the frame. You can get a needler and go at it but it cheaper and more time efficient and much cleaner to have the frame and running gear sand blasted. If you just wire brush you may glaze over a weak spot.

Again do not count out this rebuild, it just needs a little more TLC.
 
OP
OP
J
Joined
Mar 17, 2021
Messages
7
Loc.
Conesus, NY
It's a very small thing in the scheme of all the work to do, but my OCD was going a bit nuts with the truck sitting on the rollers with two flat tires.

A quick swap on of the spare, and a visit to the tire shop with the other flat one (and the addition of a tube), and Brutus is back on 4 legs again. I wouldn't drive on these tires, but they are perfect for during the restoration. Having Brutus sitting level makes me happy. ;D

210329-4legs.JPG


210329-4legs1.JPG
 

maverickconner

Sr. Member
Joined
Mar 16, 2004
Messages
485
Its those little things that will suck you in and make you redo what you originally questioned to make it right. Your in for at least a year long resto, but I tell you I like building them as much as driving them. I've done them since the late 80's and have a LUBR me and the kid are in the middle of now. It keeps your mind health but will make you an addict, lol
good luck
 
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