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Tom's Bronco Rear Disc Breaks

Arnold's69

New Member
Joined
Feb 18, 2005
Messages
4
:'( Hello,
Has anybody out there installed the Rear Disc Break Kit from Tom's Bronco Parts. If so do you have any pics? I'm trying to do this right now and have no idea what is what....HELP!!!
 

SaddleUp

Bronco Guru
Joined
May 23, 2004
Messages
9,655
Loc.
Vancouver, WA
I can't get into their site to see what setup they are selling. Is it the Explorer Brake setup? (Drums inside the rotor) If so then I've done the swap on mine but I bought mine through Dutchman's. If not then I still might be able to help.
 
OP
OP
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Arnold's69

New Member
Joined
Feb 18, 2005
Messages
4
Thanks,
It took me a while but I figuerd it out. There instructions are the worst. They do not have one picture in them. %)
 
OP
OP
A

Arnold's69

New Member
Joined
Feb 18, 2005
Messages
4
P.S. That is one sweet looking bornco. :eek:
What is under the hood?
What kind of suspension is that?
I like that ramp pic....Great Job!!!!
 

SaddleUp

Bronco Guru
Joined
May 23, 2004
Messages
9,655
Loc.
Vancouver, WA
Thanks, nothing really fancy on the suspension. In that pic it had some stiff front springs which I have since replaced with cage coils. The radius arms are ones I custom built loosely modeled off others. In the rear it has an old set of 3 1/2" springs of an unknown manufacture which will be replaced with cage springs most likely when they come out. In addition to the 3 1/2" springs it has a shackle flip to make up the extra height. Since then I have replaced the rearend with a 35 spline and I moved it back 1 3/8" by moving the holes for the center pin in the spring perches and u-bolt plates. This coincided with the doubler installation so it had the dual effect of not only putting the axle back in the center (Wasn't real noticeable until I put 37" tires on) but also saved me from having a new rear driveline made.
 

Brewbro21

Sr. Member
Joined
Jul 4, 2004
Messages
919
Hey saddleup any info on your rear disc brake set up would be helpful. I don't know if I should go with BC's rear set up or the explorer? Also how much mod. did you have to do to get everyhting to work right? My shop isn't extensive so the less mods the better.

Also what is this dutchmans?
 

Brewbro21

Sr. Member
Joined
Jul 4, 2004
Messages
919
I found dutchmans. Is that a complete kit? Rotors, calipers, lines, -e-brake linkage, etc... Those look real nice.
 

SaddleUp

Bronco Guru
Joined
May 23, 2004
Messages
9,655
Loc.
Vancouver, WA
Brewbro21 said:
I found dutchmans. Is that a complete kit? Rotors, calipers, lines, -e-brake linkage, etc... Those look real nice.
It is the Motorsports kit. It includes the rotors, backing plates, calipers, pads, mounting hardware, and the necessary spacer for the bearing preload. It doesn't include brake lines and banjo bolts. I can give you the part number I used for the lines but the parts store wasn't even sure what the application was since it was one they grabbed from the shelf that turned out to be about 8" long. It also doesn't include the clevis link for the ebrake. I went ahead and bought the one Lokar sells for about $30. (I can supply a part number for it as well) I disassembled the ebrake and pulled the cables out, cut 1 1/2" from the spring, 1 or 2 inches from the top end, and then slid everything back together with the clevis at the end. Once I figured out how I was going to do it it was easy and now the ebrake will actually stop it. Some of the Explorer kits sold specifically for the EB already include redrilling the rotor in the price. Dutchmans adds that to their base price since they sell the kit with more applications than just the EB. The real catch to the Explorer kit over some of the Cadillac style kits is that the stock axle flange will not fit inside the rotor. That pretty much means a new set of axles. For me that wasn't a concern though since I already had to order 35 spline axles anyway. (FWIW they have a lifetime warranty on their 35 spline axles) With new axles the kit was a bolt on deal with no welding or cutting necessary. If it would have been an existing rear I was doing rather than a complete buildup I would have pulled the drums, unbolted and pulled the axles, pulled the ebrake cables, laid the backing plates over to the side until I was ready to transfer the lines, and then reversed the above using the kit with transferring the lines being the last step. The backing plate with brake shoes comes assembled so that doesn't even need to be put together so figure 2 hours total unless there are problems getting something loose.

I would definately recommend this kit to anyone that is also considering new rear axles. Through Dutchman's the total cost will be in the neighborhood of $840 for the kit plus axles. Wild Horses sells the same thing in the rear disc kit they sell as well but the price is a bit higher. (It includes the Motorsports kit plus axles) I'm not sure what Wild Horses will work out but Dutchmans can make this fit irregardless of the housing flange pattern (as long as it is the big bearing), axle width, or the axle spline count. (28, 31, or 35) If you are not considering axles then the Cadillac style calipers might be a better option.

Hmm... It looks like Wild Horses may also include the brake lines and ebrake clevis. If so then the prices are within $30 or so of each other. (I figure mine cost $890 with the 35 spline axles but I also got tapered bearings and screw in wheel studs)
 
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