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Saginaw Power Steering Pump Upgrade
Power
steering on any early Bronco is a nice luxury. Power steering on an early
Bronco with 33" or larger tires is a definite necessity. Most Bronco owners,
(unless they're lucky enough to have stock power steering) convert over
to power steering in one form or another. Whether it be a stock system
off a donor Bronco, or one of the conversions from other vehicles (F150,
Lincoln, Nissan, Buick, Scout, etc.) the addition of power steering makes
both the trail and highway much more enjoyable.
However,
those same tires that wore your arms out before you put in power steering,
now tend to wear out your power steering pump. It has been documented by
quite a few Bronco owners (myself included) that stock Ford pumps do very
poorly when asked to tackle 33" or larger tires. The average lifetime for
a stock pump ranges anywhere from 1 week to 1 year (depending on tire size,
driving style, etc.) but always seem to go out in a very noisy and inconvenient
fashion. One solution to this problem is to go with the Ford heavy duty
style pump. Aside from being fairly expensive, this route has still resulted
in some premature pump deaths. Another more popular solution is to convert
over to the Saginaw, or "canned ham" style pump. This pump seems to take
the torture better and I've heard few stories of dead Saginaw pumps. (My
Saginaw pump out of a junk yard has lasted quite a bit longer than both
of the "new" Ford pumps I had on previously)
Comparison showing the Saginaw "Canned Ham" pump on the left
and stock Early Bronco pump on the right.
The only problem with the Saginaw style pump is that it is mostly found
on Chevys and the few Fords it can be found on don't seem to have the right
engine. Most Ford Saginaw pumps seem to be found on 351's and don't have
the same bolt pattern as the Bronco's 302. So even if you find a Ford with
a Saginaw pump, bolting this up to your Bronco becomes a challenge. While
there are aftermarket brackets to accomplish this, they are fairly expensive
(for what you get) and you'll have to wait for them to be shipped. Aside
from all of that it's just more fun to make up your own solution than pay
someone for theirs. The following should show how a little time looking
through your local junk yard mixed with some minor grinding can allow you
to upgrade to the stronger Saginaw style pump.
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The donor vehicle I found
for my pump and bracket was a 1978 Country Squire station wagon with a
351 M engine. I took both the pump bracket (aluminum bracket that bolts
directly to the pump) and the engine bracket (steel bracket that the pump
bracket bolts to and usually pivots off of) but ultimately I only used
the pump bracket on the vehicle. These are the two pump brackets. The one
on the left is the stock Bronco bracket compared to the Saginaw bracket
on the right. |
Both the stock Bronco system
and the 351M Saginaw system use very similar mounting methods. So similar
in fact that I was convinced I had found the perfect bolt up until I got
home and could compare the two brackets side by side. Both use a pivot
bolt that slips through the pump bracket into the head and an adjusting
bolt that keeps the pump from pivoting once the belt is tight. |
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The only thing keeping the
351M pump bracket from bolting directly up to the stock Bronco engine bracket
was the distance between the pivot hole and the adjustment arc. By simply
using the 351M engine bracket as a template for the correct position and
length of the curved slot I spent 15 minutes with a die grinder and cut
a new adjustment slot in the Bronco engine bracket. In the photo to the
left the bottom slot is factory cut for the stock pump bracket. The top
slot is the new adjustment slot needed to mount the 351M pump bracket.
Notice the very small portion of metal left between the two slots. The
lower slot was later filled in with a welder to increase strength of the
bracket. |
This was the
finished system before being mounted in the truck. The only thing left
was some minor shimming to align the Saginaw pulley
with the crank pulley. By putting various size washers between the brackets
and the head the pump should align easily. Because the fittings on a Saginaw
pump are a little different from the stock Bronco pump, some fittings or
line extensions must also be made up. The Saginaw pump I used (and these
will vary between models) had a 3/8" male flared fitting at the pressure
side instead of the 3/8" female flare on the stock Bronco pump. This was
a simple fix using a short length of hard brake line
with 3/8" female flared fittings on both ends to connect the pressure hose
and the pump. An added advantage to this was that I could bend the hard
line close to the body of the Saginaw pump so that it cleared spark plug
wires and the dipstick. Other Saginaw pumps may have different fittings,
but special fittings or hoses can be made to connect almost any size flared
fitting. |
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Click here to see
photos of the Saginaw pump installed.
This Early Bronco site created and maintained by
Jon
Hanna -
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