- Joined
- May 24, 2004
- Messages
- 3,413
Got the Dana 20 in last night and wanted to add a few pics and heads up for someone in the future.
I removed the bearing retainer, put the gasket on, and put retsiner back in.
I installed the studs in the D20 that came with the adapter. I measured and threaded them into the adapter 3/4”, leaving 1-1/4” to go through the adapter and enough thread for washer and nut. Now that it’s in, it could have gone in 1” because I have enough thread for almost another nut after tightening. I don’t think the studs really hold the weight of the case though. I think the machined bearing retainer supports the case and the studs just hold them tight together. It would be hard to believe 6- 3/8” bolts on one side would be expected to support that much weight, and then add bumps into the equation.
The middle stud on the driver side is the hardest to access. I did have to thread this stud in farther just to allow room to get a nut started. It actually interferes with the adapter if you only thread it in 3/4”. I was able to use some needle nose vice grips and get a few more turns on it to allow room for the nut to start. I have a pic attached showing the location of this. The shift rails don’t help. I ended up grinding down a cheap 9/16” wrench to allow room to reach in there and get 1/8” revolution turns on that nut.
I couldn’t do this without the help here and all the things I learn by searching. In my searches, I see that most others have used the adapter where you cut the stock transmission shaft. After that, most of the info overlaps.
I removed the bearing retainer, put the gasket on, and put retsiner back in.
I installed the studs in the D20 that came with the adapter. I measured and threaded them into the adapter 3/4”, leaving 1-1/4” to go through the adapter and enough thread for washer and nut. Now that it’s in, it could have gone in 1” because I have enough thread for almost another nut after tightening. I don’t think the studs really hold the weight of the case though. I think the machined bearing retainer supports the case and the studs just hold them tight together. It would be hard to believe 6- 3/8” bolts on one side would be expected to support that much weight, and then add bumps into the equation.
The middle stud on the driver side is the hardest to access. I did have to thread this stud in farther just to allow room to get a nut started. It actually interferes with the adapter if you only thread it in 3/4”. I was able to use some needle nose vice grips and get a few more turns on it to allow room for the nut to start. I have a pic attached showing the location of this. The shift rails don’t help. I ended up grinding down a cheap 9/16” wrench to allow room to reach in there and get 1/8” revolution turns on that nut.
I couldn’t do this without the help here and all the things I learn by searching. In my searches, I see that most others have used the adapter where you cut the stock transmission shaft. After that, most of the info overlaps.