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75 Bronco Restoration

Splash440

Contributor
Newbie
Joined
Sep 9, 2021
Messages
25
Loc.
Dover, NC
While waiting for a previous 57 Thunderbird project to get out of the paint shop, I started working on another project, a 1975 Bronco.

Actually, I purchased this project a couple of years ago but took over a year to get the title straight. I have been working on it for about a year but just got around to posting pictures.

It is extremely beat up as it was a hunt club truck for about 20 years before it was parked.
 

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JB Fab

Sponsor/Vendor
Bronco Guru
Joined
Mar 21, 2004
Messages
1,292
Wow, a hunt club rig! The loner rig hunters use to relive their teenage off-road mis-adventures? that rig? I sir, applaud your ambition! It seems you chosen to make us all look bad by choosing the holy grail of 'worst case' previous owners, as your starting point.....

Cheers!
Jon
 
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Splash440

Contributor
Newbie
Joined
Sep 9, 2021
Messages
25
Loc.
Dover, NC
Yep, I am s sucker for a basket case. Based on where I am in the project at the moment there is not much original sheet metal left.
 
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Splash440

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Dover, NC
Most of the floor was aluminum plate over very rusty metal.
 

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Splash440

Contributor
Newbie
Joined
Sep 9, 2021
Messages
25
Loc.
Dover, NC
More pictures of the very rusty body. Sometime in the past a previous owner welded a 3 inch pipe to the frame for a rear bumper.
 

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Splash440

Contributor
Newbie
Joined
Sep 9, 2021
Messages
25
Loc.
Dover, NC
Got some more pictures resized and ready to post.

While I was disassembling the body I realized that there was very little that it made sense to try and save. I decided to buy all new parts and build a body from scratch. First, I watched a lot of videos and read all I could about the key measurements for the jig and for the body assembly. I had a jig frame for my last project (57 Thunderbird). It was fairly easy to change the mount points once I settle on the right dimensions.
 

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Splash440

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It is a little scary when you are assembling the body. I kept checking the measurements and just hoped it was all right. But, at this point you are committed.
 

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Splash440

Contributor
Newbie
Joined
Sep 9, 2021
Messages
25
Loc.
Dover, NC
Assembling the rear quarter panels seems a little tricking in the beginning but turned out to be one of the easier procedures. There were multiple pieces but it all made sense to me for some reason.
 

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phred

Contributor
Bronco Guru
Joined
Aug 25, 2006
Messages
3,532
Loc.
Earth
Wow! I wish my shop looked that clean and neat. Nice work, looking forward to the build progress
 

fordfan

Bronco Guru
Joined
Sep 13, 2009
Messages
3,524
I'm a subscriber to your build! Keep us updated! There's not many builds like yours going on here anymore, so we will be tuning in!
 

rcmbronc

Contributor
Bronco Guru
Joined
Dec 15, 2003
Messages
2,727
Loc.
Tomah WI
Looks awesome. One word of advise if you are going to run doors make sure they fit well before pinning down any post locations.

Good luck looks fun.
 
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Splash440

Contributor
Newbie
Joined
Sep 9, 2021
Messages
25
Loc.
Dover, NC
Looks awesome. One word of advise if you are going to run doors make sure they fit well before pinning down any post locations.

Good luck looks fun.
Thanks, I plan to have standard doors. I have looked at a lot of information on measurements, but it is still a little intimidating.
 
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