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Beefing up frame around steering box

mnido

Sr. Member
Joined
Jul 20, 2007
Messages
993
Anyone have photos of how you may have beefed up your frame around the steering box connection ? I have a PSC rebuilt stock box and want to beef the frame up if you feel it is necessary. Thanks
 

DrLathrop

Full Member
Joined
Oct 11, 2009
Messages
297
Loc.
Fulshear, TX
Order a frame support plate from BC Broncos & weld it in place. The sleeves included will keep the frame from distorting under load. You will need a metal rod & BFH to knock out the factory bolt supports but they come out pretty easily with some persuasion. I had a local metal shop copy the plate & I welded it to the inner frame area also for added protection. I would imagine you could also plate the top & bottom of the frame for overkill but I would only do that if you are running a full-hydro steering setup with giant tires.
 

beaux312

Sr. Member
Joined
Nov 10, 2007
Messages
940
Loc.
Hartford, AL
this is what I did to the inside with 3x4x1/4 angle on the outside I made a plate out of 3/8"
 

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Pedestrian

Bronco Missionary
Joined
Sep 10, 2008
Messages
2,299
I also recommend the BC Broncos reinforcement plate, excellent quality and fit perfect.
 

u10072

Bronco Guru
Joined
May 18, 2007
Messages
2,249
First pic is the outside
Second pic is the inner frame
Sleeves in between--
 

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Monster Mike

Sponsor/Vendor
Bronco Guru
Joined
Dec 29, 2010
Messages
1,774
Also check out anthony's steering box girdle at stonecrushersteering.com

I like how easy it is to install & it provides support to the entire box & frame
 

bknbronco

Bronco Guru
Joined
Jan 17, 2011
Messages
4,388
Loc.
North Metro, MN
The BC kit is what i duplicated. I had my plates cut on a lazer and got the DOM tubing. I got about 15 bucks into mine, and that includes a second set of plates and DOM! In the first pic you can see where i cut and bent in the cross member so in the future i dont have bolt clearence issues if i go with a diff steering box. Also when i went to add my hoops i ran short of material and had to add a chunk. The second set of plates i made i added 3" of material to the outside plate. If you have access to a water jet or lazer i could get you the cad file probably.
 

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68 Broncoholic

Bronco Guru
Joined
May 16, 2005
Messages
1,742
Loc.
WA
After tearing the box off the frame I added 3/8" plate and welded it to the outside frame rail and its held up well. And its not in the stock location.

2ij67m0.jpg
 
OP
OP
mnido

mnido

Sr. Member
Joined
Jul 20, 2007
Messages
993
Thanks for your help, got mine done. Thanks
 

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