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We cut two inch holes in 3/16 steel using several holes saws, lots of oil and the drill press, at a pretty slow speed. You will still tear up the saws but you can get the job done.
Got her done this weekend. WD40 did the job the hole saw I ended up using was a Bosch 2 5/8" a bit bigger but the hole pattern looks better too. Used the drill press, 320 rpm was the slowest unfortunately. and the table was a bit off so the start was a bit rough but I cut 1/2 way on each side and it cleaned up nicely. Thanks for the advise and words of encouragement;D