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How do I change the pulley on my alternator

72bronco

Bronco Guru
Joined
May 23, 2001
Messages
2,292
I want to change the pulley on my alternator. It seems simple enough, the pulley is held on with a single nut. But I need to hold the alternator and pulley in place so it doesn't spin around while I crank the bolt off with a wrench. My question is what is the best way to hold the pulley so it doesn't spin? Do I just clamp it in a vise to hold it in place? My concern would be damaging the pulley from the clamping force of the vice. The nut is on there pretty good and it seems like its gonna take a lot of force to get it off. This seems like a dumb question but I thought I'd ask before I did something stupid and regret later not asking the question.
 

ElJefe

Full Member
Joined
Mar 11, 2005
Messages
200
Loc.
San Diego
Impact wrench works the best. Otherwise, every alternator I have ever seen has the end of the shaft machined to accept an allen wrench... 5/16 if I remember correctly. You can use the allen wrench to hold the shaft and a box wrench to get at the nut.
 

wildbill

Old Bronco Guy
Joined
Jun 29, 2001
Messages
6,886
:cool: :cool: :cool: I use a air motor but if you dont have one it is a allen in the center. Put a allen wrench in the vise and plug it on and use a open end wrench and will be good to go good luck. %) %) %) Bill %) :p :cool:
 

RRRAAAYYY2

Bronco Guru
Joined
Nov 10, 2004
Messages
1,684
Loc.
Brantford, Ontario
Air impact off, air impact on, but make sure you don't over tighten it putting it back on. 75ftlbs is all it takes, not a 1/2 air gun on high. We always loctite (blue NOT red) the nut when putting it back on as well.
The allen key in the end is kind of a last resort, as it is hard to work around and half the time the slot is all rusty. I would ytake the alternator to your local garage and have them do it, it should be a freebie.
 
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