How to start a build

[Blaney1]

Alright so about two years ago I purchased an old bronco off of a relative in pretty rough condition. I have purchased a new frame and basic body parts. Just wondering where and how to start my build

 

[langester]

Hi,
I would say if you haven't done it already, check out some or all of the build threads folks have posted up. That will give you a good idea where your project stacks up to some of the others and will give you a rough idea where to start . Hard to give a good answer without seeing some pictures of yours as well.

 

[sykanr0ng]

How to post pictures:

http://classicbroncos.com/forums/showthread.php?t=34373

Without pictures and details all we can say is to read what others have done in their build threads.

 

[AZ73]

Welcome! Decide what kind of a bronco you want, and make a plan. Decide what you can use over, what you need to replace, and what you want to upgrade. Make a budget, then add 20%. I split my body from the frame and stated on the frame. Put on suspension, engine, trans, differentials, run the fuel and brake lines. I worked on the body on a body dolly, sandblasting it, replacing metal parts, getting ready for paint. Make a list of parts you'll need and order in big orders to save on shipping (pallet size). After paint, move the body back onto the frame, and start with the rest of the assembly.

As noted, there's a section on builds. Read a few of them, and then start your own.

http://classicbroncos.com/forums/showthread.php?t=116734

 

[Digger556]

2x on making a plan.

Tearing up previous efforts because you didn't account for a future modification sucks.

 

[Blaney1]

Thanks a lot guys I will get some pictures up as soon as I can

 

[69broncofun]

This was posted by fordbronco

I would like to take credit for this list, but it is from a friend and normally applies to Ford trucks.

Pre-Teardown Phase
Determine the purpose of your rig... street/strip, trail riding, daily driver, etc.
Determine time line and budget...one can drive the other.
Now add another 20 percent to your budget.
Determine sources for tech support and parts.
Build a Reference Library
Order lots of catalogs!!
Invest in a factory shop manual. Chilton's is better than Haynes.
Get your work area and tools in order
Needs....Money, time, and patience.
Make contact with all "farmed out" jobs contacts and ck their work ability schedule.

Phase 1 - Teardown
Bodywork / Interior Disassembly.
Digital camera pics everything. Catalog, label, and bag your parts!
Engine & transmission removal
Bed & cab (front clip and tub) removal
Chassis disassembly (including rear axle) and hardlines

Phase 2a - Bodywork
Clean & strip body finish
Bodywork, body mods, and seal with epoxy primer
Door fitment & gaps (rebuild your door hinges now)
Paint job!

Phase 2b - Chassis
Strip & refinish frame
Build axles and install new brakes
Build new suspension & steering
Install fuel tank, fuel line, brake lines.

Phase 3 - Powertrain Build-up
Build engine
Build transmission
Build transfer case

Phase 4 - Cab Assembly
Install cab/tub on frame
Install & adjust door & window mechanicals
Install door window glass, rear glass, and windshield
Install firewall pad
Run all electrical wiring, vacuum hoses, & control cables.
Install under dash components like wiper motor, etc.
Install instruments, steering wheel and column
Install climate control systems
Run any sound-system wiring
Lay sound deadener (like Dynamat) and carpet underlayments

Phase 5 - Powertrain Installation
Install engine/transmission/transfer case
Install brake hydraulics (MC/booster/proportioning valve)
Build exhaust system
Install core support & radiator

Phase 6 - First Run
Perform preliminary engine system checks and FIRE IT UP!
At this point you should have a truck that is driveable, but not road legal.

Phase 7 - Front Clip Assembly & Bed/Tub Assembly
Install inner fenders, fenders, and hood
Install bed and route wiring to rear

Phase 8 - Interior
Upholstery & headliner
Install interior accessories
Watershields & door panels
Carpeting
Install seat(s)

Phase 9 - You're Almost There!
Dial-in engine tuning
Install exterior electrical components (head, tail, side marker, running lights, etc.)
Perform a thorough vehicle system checks
Detail work (emblems, grill, bumpers, etc.)
Exterior accessories (winch, light bars, auxiliary lights, etc.)

 

[dacotah]

My personal experience? Make sure you have a recent tetanus booster!

 

[nickgp]

Think budget amount and add 15 to 25 percent depending on your wants!

 

[sprdv1]

Thanks a lot guys I will get some pictures up as soon as I can

Good luck.. You got this