• Welcome to ClassicBroncos! - You are currently viewing the forums as a GUEST. To take advantage of all the site features, please take a moment to register. It's fast, simple and absolutely free. So please join our community today!
    If you have problems registering or can't log into your account, please contact Admin.

Ignition Switch Bezel

ransil

Bronco Guru
Joined
Sep 6, 2003
Messages
8,138
Do the repro Ignition bezel fit??

I just tried to install a new switch and bezel and getting it in the dash was tight, once that was accomplished the key tumbler would not seat.

dicked around with it for 2 hours, old bezel went back in. :mad:

playing with it off the dash its a tight fit assembled
 
Last edited:

centex77

Full Member
Joined
Oct 31, 2017
Messages
183
Got a new bezel from Tom’s and the tumbler came from American autowire with my new wiring harness and it was a tight fit but I got everything seated.
 

SHX669

Bronco Guru
Joined
Jan 9, 2009
Messages
1,997
I had a bezel that two of us working together couldn't get to " seat/lock in " ; took a file to the " slot and notch " to give it some relief . It went on easier after that with no issues - just don't remove too much material.
 

DirtDonk

Contributor
Bronco Guru
Joined
Nov 3, 2003
Messages
51,622
They've been kind of a multi-faceted problem for years, and nobody seems willing to fix it.
Or maybe they "can't" because they'd be stuck with the 20,000 units they ordered ten years ago and haven't sold yet!

Seems to be another case of poor communication between the buyer here and the manufacturer(s) in China. It's not just the bezels though, as the ignition switch springs are not the same as original, and the lock cylinders are not either.
Can you say "stacked tolerances" here again?%)

It doesn't help when a dash is freshly painted or powder-coated, but if the old ones work still, you can bet it's the new ones being out of original spec. I guess they just considered them 'good enough" and left it at that.

Good luck though. Might still be able to make it work.
Sounds like the ignition switch new too? Might be as simply as turning the spring until it seats with a tiny bit less pressure, but in many cases we've had to literally cut it down slightly. Like filing it down to gain just a few extra thou.
In your case though, since the bezel would not even fit and the cylinder would not even install, you may have to go more extreme.
Like to Plan-B extreme...

And yes, sometimes that includes replacing the parts.
But if your old one fit with the new switch, and if the old one looks good enough, maybe just return the bezel and leave it at that.

Good luck.

Paul
 
Top