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Mega Fuse or Circuit Breaker for my 3G install?

casadejohnson

Bronco Alchemist
Joined
Jan 21, 2005
Messages
3,587
I have a couple 3G alternators to upgrade my Broncos charging systems. I plan on starting with my 66 Bronco and doing my 74 in the next couple weeks. Most people seem to advise that a 175 amp mega fuse should be used as a safety measure. What about using a high amp circuit breaker instead? My logic is that if I blow a fuse, it has to be replaced where a circuit breaker can be reset 250 miles from the nearest part store. Also, where would a good place to buy the fuse or circuit breaker? Im thinking a car stereo store might have it.
 

Dave

Contributor
Bronco Guru
Joined
Aug 25, 2006
Messages
2,264
I'd use a mega fuse or a fusable link like the factory. It should never blow unless you have short in the alternator or power surge.

The Explorer uses a fuse on the power distribution box which I'm using on my conversion. I used a stock alternator wire on the last one which makes a nice clean install. It's the wire with the 2 white fusable links at the terminal. That one is off a 94 Mustang 5.0.

Some will recomend not running a fuse or breaker at all. The 3G can dump a whole bunch of amps and volts in the case of a failure of the internal regulator and other reasons. One reason to keep the alternator connection as close to the positive terminal of the battery as possible. Many vehicles run that wire directly to the post. The battery will absorb big power surges. The farther your alternator connection is from the battery and closer to the rest of the electrical system, the greater your chance of frying things due to a voltage surge. More important if you are running EFI or other valuable electronics such as your GPS, stereo, etc. All of the auto manufactures provide this protection. A loose (intermittent) connection at or near the alternator can cause a phenomena called "load dumping" which can cause a large power spike. (voltage and currrent) Use a link that is about 140% of the alternator ratinig. 175 amps for a 130 amp alternator.
 

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Last edited:

weasel

Full Member
Joined
Apr 21, 2008
Messages
438
Loc.
Norfolk
I was told the mega fuse is unnecessary. Ray from S.V.A. power products, who I purchased my high output alternator from said it wasn't need and I haven't had any problems yet.
 
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