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Project Irene

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sellitall

sellitall

Bronco Guru
Joined
Jul 30, 2002
Messages
1,444
Loc.
Malvern, Pennsylva
Oh yeah, I did pick out the color. Let me know what you think.

[youtube]3U-KWQyz9kQ[/youtube]
 

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dave67fd

Bronco Guru
Joined
Sep 24, 2010
Messages
2,864
Got those fenders nice and cleaned. First look like a bear attacked it.

Your like me with the music cranked while workin.

You have more left of the inners than i did. JBG has them for $100 a set. Yeah good luck finding anything worth using.
 

migs

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Nov 12, 2011
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ya know...I might be able to make those pieces. they are just spot welded to the front of the fender right? you got me thinking, that might be a good idea. I also have a couple of original fenders that are pretty solid except for that piece which has rotted right behind the grill. I have a good fender off of my 70, I'll check it out tomorrow to get a better idea of what would be involved.
 
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sellitall

sellitall

Bronco Guru
Joined
Jul 30, 2002
Messages
1,444
Loc.
Malvern, Pennsylva
ya know...I might be able to make those pieces. they are just spot welded to the front of the fender right? you got me thinking, that might be a good idea. I also have a couple of original fenders that are pretty solid except for that piece which has rotted right behind the grill. I have a good fender off of my 70, I'll check it out tomorrow to get a better idea of what would be involved.

I like the way you think migs:cool:!! It would be pretty easy to fab up if you had a decent one use as an example. It's only one bend. Unfortunately, as you can tell in the vid, mine is pretty much useless:cry:.

You could make some money on them I'm sure. Most of us in the rust belt suffer from it.
 

dave67fd

Bronco Guru
Joined
Sep 24, 2010
Messages
2,864
ya know...I might be able to make those pieces.

Yeah, easy for you to say;D

They connect (weld) at the front core support and welded along the wheel tub lip and then connect at the cowl.
 

migs

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Nov 12, 2011
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1,451
yeah, good thing I had to replace my rocker%), right now I have a rust free fender off the truck so it should be easy to make a template from. I'll check it out tomorrow and let you know what I think.
 

dave67fd

Bronco Guru
Joined
Sep 24, 2010
Messages
2,864
Brian,
Is the coated pieces (like the black rocker you have) need to be removed before welding or is it a weld thru type primer?
 

migs

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Nov 12, 2011
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Dave, the black coating is typically used to protect the part during storage and shipment and keep surface rust from flashing over. it makes it difficult to get the arc to start but I have welded through it in the past with my flux core wire feed welder. in my experience good clean uncoated metal will give you the best weld.
 
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sellitall

sellitall

Bronco Guru
Joined
Jul 30, 2002
Messages
1,444
Loc.
Malvern, Pennsylva

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migs

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I went out and looked at my fender, these are doable. I'm going see if I have some time to make the template this weekend and also look into making a die to form the pockets for the threaded clips. the only problem I could see for some would be lining it up properly to weld it on. may have to bolt everything on the truck to make sure the front of the fender lines up with the grill and then tack them together.
I think these should work out OK plus it sure beats the cost of shipping a new fender.;D
 

dave67fd

Bronco Guru
Joined
Sep 24, 2010
Messages
2,864
Gotcha,
Can i assume that is part of the fender and not sold as a replacement piece? I haven't seen those for sale but they might be.
 
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sellitall

sellitall

Bronco Guru
Joined
Jul 30, 2002
Messages
1,444
Loc.
Malvern, Pennsylva
I went out and looked at my fender, these are doable. I'm going see if I have some time to make the template this weekend and also look into making a die to form the pockets for the threaded clips. the only problem I could see for some would be lining it up properly to weld it on. may have to bolt everything on the truck to make sure the front of the fender lines up with the grill and then tack them together.
I think these should work out OK plus it sure beats the cost of shipping a new fender.;D


Sounds like a plan. Put me in line for a pair. I'll be your first customer;D. I can send you the $$$ via paypal if you have an account. I'm sure you can get some interest in others who would want them. It's a very common area. Another section that would require a little more work, but would sell is the outer grill sections that rot basically in the same area that the inner section of the fenders do. Here's a thread I did on one a few years ago. I had to cannibalize another grill for the piece, but it turned out good.http://classicbroncos.com/forums/showthread.php?t=135776&highlight=grill

That was why I decided to just repair mine. I've also never really had any luck with the aftermarket fenders lining up as good as the OEM ones.
~Brian
 

ky-resto

Sr. Member
Joined
Feb 3, 2002
Messages
700
I just need the inner supports where they mount to the grill. Anyone have some trail fenders lying around????:cool:

I may have something that will work off the rusted out fenders i have. I'll look tonight and send you a pic.
 

ky-resto

Sr. Member
Joined
Feb 3, 2002
Messages
700
Here's what I've got. Pass side is gone- driver's side may be usable or could be used as template for both sides. I'll cut it off and mail it to you if you want it. Just let me know.
 

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OP
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sellitall

sellitall

Bronco Guru
Joined
Jul 30, 2002
Messages
1,444
Loc.
Malvern, Pennsylva
I think migs is gonna fab up a set for me. I think he has a clean fender he's going to use as a template. It doesn't seem like it would be too complicated, but I've said that before and had VERY different results. Going by migs' thread he seems more than competent to get them done.

Definitely keep it to the side though. It look like it could be repaired to me.
Thanks
~Brian
 
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