Rebuilding dana 20 shift forks set screw

[savage]

I am rebuilding my Dana 20 transfer case and I am to the point that I am trying to get the set screw out of the shifting forks and I can't get them out I have already broke my torque bits...do you have any ideas on how to get them out?

 

[408Bronco]

I had the same trouble, I used a small propane torch and was able to heat them up, i also used a allen set welded to a long shaft for better leverage, tough to loosen and tough to tighten.

 

[ransil]

I have cut allen wrenches down and used small vice grips, ball drive allens wrench help to get at it at different angle

 

[savage]

Thanks for the advise,both help greatly,and got the shift forks off.

 

[73azbronco]

PB blaster for a day, and heat...