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Spot weld drill bits?

michael welch

Jr. Member
Joined
Mar 14, 2004
Messages
165
Loc.
kent, washington
If you look at the rear liftgate hinges they notch the leaf opposite the bolt head. If there's room how about nutserts? Hardware store supplies what I need,when installed they are almost flat. Or on my rig I welded the windshield frame in solid. Doors do fit nice.
 

BroncoJAK

Bronco Guru
Joined
Sep 24, 2002
Messages
2,813
I've made my living for the past 15 yrs as a body man. What you need is Roto-broach brand spot weld cutters. They come in all sizes, 3/8 being the most commonly used. You can find them at a auto body supply store, or on any pro tool truck.
Start by drilling a dimple in the center of the weld with an 1/8 drill bit to keep the cutter centered in the weld. After cutting the welds use a heavy putty knife/panel seperator to seperate the panels. Spot weld cutters work best at slower speeds. After you've cut a few you can tell how well it cuts just by touch.
 

brutis72eb

Bronco Guru
Joined
Dec 9, 2003
Messages
1,065
Loc.
South Carolina
I just bought one and it was $10! And it didnt even go through 1 spot weld and the teeth were ground ALL THE WAY DOWN! I called them and they said that they couldnt give me a refund. I was pretty mad. I guess I need to go a little slower and use lubricant. I will be going to hf for that nice set!
 

Blue71

Contributor
Bronco Guru
Joined
Aug 27, 2001
Messages
5,150
brutis,

Did you drill a small 1/8 hole in the middle of the spot weld first? I broke a few teeth off before I figured it out. Afterdrilling the hole I went through about 60 spot welds before braking mine. Hope that helps.

Blue71
 

Madgyver

Contributor
Bronco Madman
Joined
Jul 30, 2001
Messages
14,923
I used something like this after my others broke or lost some tooth. It's sold at Sears as Bullet point by Black and Decker.

Bullet Pilot Point

With their central point and two spurs, Bullet drills resemble spur point bits, but can be used in metal, wood and plastics. Unlike normal twist drills, the twisted flutes are ground away; making a truer, more accurate bit than normal twist bits. They cut a clean hole and cause little damage when they break through the back of the workpiece.

Bit sizes range from 1.5 to 13 mm.

dowel.gif
 

brutis72eb

Bronco Guru
Joined
Dec 9, 2003
Messages
1,065
Loc.
South Carolina
Yeah, I drilled a small pilot hole before I used the bit. I went to Lowes and a set of those DeWalts were $25! Do they work just as well as the spot weld drill bits? Do they work the same?
 

BroncoJAK

Bronco Guru
Joined
Sep 24, 2002
Messages
2,813
brutis72eb said:
I just bought one and it was $10! And it didnt even go through 1 spot weld and the teeth were ground ALL THE WAY DOWN! I called them and they said that they couldnt give me a refund. I was pretty mad. I guess I need to go a little slower and use lubricant. I will be going to hf for that nice set!
I'm referring to the 11000 series rotobroach. You will cut alot of welds before it begins to dull and you'll pay alot more than $10 for it.
 

Mark

Contributor
Bronco Klutz
Joined
Aug 29, 2003
Messages
5,414
Loc.
NW Indiana
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