Is the Dana 44 longer than the stock axles? What did they come out of?I run a Wildhorses Premium 3.5" lift with Bilstein Shocks, and a 1" body lift. I have 35"x 12.50x15" BFG Mud Terrains on a 15" x 10" wide wheel on my 1967 bronco with a 289. I have fiberglass flares. My set up works well on and off road. I have had issues with the tires hitting the flares at full stuff, but have trimmed them back so it is rarely an issue anymore. I also have a dana 44 front axle with power disk brakes and a big bearing rear axle. My axle gears are too high, on the street its a bit of a dog and off road I typically wheel with the transfercase in low range. But I also have an NP-435 trans with the super low 1st gear so I can still crawl pretty well. I never felt under geared off road but I am not doing black trails!
I ran 33s for years on this bronco and will say they did good on and off road and no body lift needed. Stock axles and brakes. For a classic bronco look and if you dont want to go heavy on the mods and are not going to wheel it 33s are the way to go. Street freindly with a clean look. I think I have build at least4-5 broncos with 33s most of them ran a 3.5" lift one 2.5" and one was stock with just cut fenders. What ever lift you get, get the most complete lift you can, I mean everything. Bolts, Ubolts, springs, bushings shocks, shock boots, spring mounting plates, brake lines. I have run 3-4 different lift kits on my broncos, and the Wildhorses is by far the best riding one I have had.
https://www.wildhorses4x4.com/product/system3_w_WH_shocks_2in/Bronco_Suspension_System_2inI run a Wildhorses Premium 3.5" lift with Bilstein Shocks, and a 1" body lift. I have 35"x 12.50x15" BFG Mud Terrains on a 15" x 10" wide wheel on my 1967 bronco with a 289. I have fiberglass flares. My set up works well on and off road. I have had issues with the tires hitting the flares at full stuff, but have trimmed them back so it is rarely an issue anymore. I also have a dana 44 front axle with power disk brakes and a big bearing rear axle. My axle gears are too high, on the street its a bit of a dog and off road I typically wheel with the transfercase in low range. But I also have an NP-435 trans with the super low 1st gear so I can still crawl pretty well. I never felt under geared off road but I am not doing black trails!
I ran 33s for years on this bronco and will say they did good on and off road and no body lift needed. Stock axles and brakes. For a classic bronco look and if you dont want to go heavy on the mods and are not going to wheel it 33s are the way to go. Street freindly with a clean look. I think I have build at least4-5 broncos with 33s most of them ran a 3.5" lift one 2.5" and one was stock with just cut fenders. What ever lift you get, get the most complete lift you can, I mean everything. Bolts, Ubolts, springs, bushings shocks, shock boots, spring mounting plates, brake lines. I have run 3-4 different lift kits on my broncos, and the Wildhorses is by far the best riding one I have had.