Good news / bad news
Well, good news is that I'm pretty sure I solved and thankfully it isn't the motor
Bad news is that the top bolt on the transfer case (right next to the breather) is digging into the body cross brace / channel.
I think I will remove the custom supports for the crossmember and elongated the holes to lower the tranny / transfer case a bit.
Or..................I could be a redneck and let the bolt wear a hole into the body cross brace.
;D