Where do you buy body Mastic? I was wondering about replacing floor panels and use Mastic instead of welding, but heard that you have to weld because Mastic will fail over time. Would seem better to chemically bond, that why the panel is sealed as well.
That's a good question. On the consumer side, you would look for a bonding adhesive. Most body shop supply store should carry it. There are different types for different applications. This is what I found on it.
Acrylics – Lord Corporation’s Fusor Metal Bonding Adhesive
is a two-part acrylic. This type of adhesive has a working time
of about 45 minutes and sets up in one-and-a-half to two hours.
At that point, the adhesive is hard enough so the clamps can be
removed and the technician can continue finishing. Full cure is
in eight hours. Heat is not recommended with this type of adhesive
to speed curing.
Epoxies – Dominion Sure Seal’s Epoxy Door Skin Adhesive,
Kent’s Uniweld Door Skin Adhesive, SEM Product’s Nonsag Door Skin
Adhesive and 3M’s Panel Bonding Adhesive are all two-part epoxies.
Working times and curing times vary with the product. Kent and
SEM have working times of about 30 minutes, with set up in one
hour and full cure in 24 hours at 70 degrees F. 3M also has a
working time of about 30 minutes but recommends that clamps be
left in place for four hours before proceeding with work. Full
cure is also in 24 hours. Dominion’s working time is about two
hours, with a six-hour setup time and 24 hours for full cure.
The curing time with all these products can be greatly decreased
by applying heat. Heat lamps at 120 to 140 degrees can reduce
curing time to about an hour.
Urethanes – Polymer Engineering Corporation’s Duramix
Medium Metal Panel Door Skin Adhesive is a two-part urethane.
Duramix has a working time of 45 minutes, with a six-hour setup
time and 24 hours for full cure. Heat can also be used with this
product to reduce cure times. For every 20-degree increase in
temperature over 75 degrees F, the cure time will be cut in half.