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Body mount bolt in floor pans---HELP!!

Miker

Bronco Guru
Joined
Jul 15, 2009
Messages
1,573
Anyone got any ideas how to take care of gettin' these jokers out? PO must have put something around the bolt to lock er' down tight as a drum to the body. My one inch body lift is on hold till I figure a way to get these damn things out.
Help-- give some ideas,,,,
 

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iwlbcnu

Bronco Guru
Joined
Nov 1, 2001
Messages
3,342
either wring them off, shear the head off, or cut it off and then knock thru the bottom. Once the head is off it is a straight shot down.
 

barronj

Bronco Guru
Joined
Jun 6, 2009
Messages
1,859
my heads were rounded off from corrosion. I drilled the head bolt off, then drove it out the bottom w/ an air chisel. This was the easiest pair of body bolts for me to get out.
 

Dave

Contributor
Bronco Guru
Joined
Aug 25, 2006
Messages
2,235
Grind the tops flat with a disk grinder. Center punch and drill a 3/8 hole until the head falls off. you can keep drilling until everything is free. A smaller pilot hole first will keep the drill from wandering. Pretty quick and less painfull than laying under it with a sawsall.
 

Explorer

Bronco Guru
Joined
Mar 2, 2008
Messages
4,390
Loc.
Raphine, Virginia
Looks like sawsall time. Maybe a hole saw just big enough to cut the head out and use a bigger washer for the new bolts. Times like that is when I love my plasma cutter.
 

barronj

Bronco Guru
Joined
Jun 6, 2009
Messages
1,859
me thinks they are welded,,,,,,,,:cry:

They might've welded a washer to the bolt crown, but that's it. It's not welded to the floorpan, or anything other than itself. Grind it off & you'll have a PITA bolt left to drive out the bottom, either through punch/hammer or air chisel.
 

Viperwolf1

Contributor
electron whisperer
Joined
Aug 23, 2007
Messages
24,335
3 minute job. Bust the heads off then take a 7/8" holesaw to the bottom of the bushing.
 

Greg_B

Bronco Guru
Joined
Apr 15, 2010
Messages
2,087
Loc.
Cohutta, GA
Mine looked like that as well... I took a 1/2" bolt about 4" long and laid it across the top of the head and welded it to it to form a "T".... then took a 18" cresent wrench on the end of the "T" bolt and twisted it right out.

You are going to want to run a 1/2" drill through the bushing when you get that bolt out anyway so you could drill a small pilot hole right down the center of the bolt then progressivly go up in drill size until the head falls off.

I still like the "T" idea best though...

Greg
 

airbur

Bronco Guru
Joined
Jun 3, 2008
Messages
2,763
Loc.
Castle Pines, CO
Mine were the same. Are you replacing your floor pans also? I did that first and cut the pan around the bolt. I was then able to unscrew it with some PB Blaster.
 

msommer001

Full Member
Joined
Jan 15, 2009
Messages
377
T idea sounds good.

Drill, grinder, elbow grease. Best to jump in and start with an idea and go from there.

Have fun.
 
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