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body panel adhesive

retro77

New Member
Joined
Jul 16, 2017
Messages
27
Anyone want to speak of their experiences with using body panel adhesive as the means of attaching 2 pieces of steel together versus other methods, such as welding.
If you have had good results, what brand did you use?
Thanks!
 

bronconut73

Bronco Guru
Joined
Aug 7, 2012
Messages
9,919
I will allow the learnet to chime in, but today's adhesives can easily surpass the tensile or pull strength of sheet metal. So
no rust from spot welds,
no rust from lap welds,
arguably stronger than a weld.

I ain't done it yet but I like the idea.
 
Last edited:

1buckeyefan1

Sr. Member
Joined
Sep 21, 2017
Messages
641
I will allow the learnet to chime in, but today's adhesives can easily surpass the tensile or pull strength of sheet metal. So
no rust from spot welds,
no rust from butt welds,
arguably stronger than a weld.

I ain't done it yet but I like the idea.
How about new panels with e-coat? Do you apply the adhesive to the e-coat or do you have to take it down to bare metal for the best bond?

Sent from my Pixel using Tapatalk
 

bronconut73

Bronco Guru
Joined
Aug 7, 2012
Messages
9,919
Only reason I would worry about e-coat removal is if I am worried about rust but with adhesive there should be none of the typical rust issues.

Having said all of that I would definitely take off all coatings. That adhesive has a much stronger pull strength than that coating.

I actually perform "pull-tests" on coatings like this all the time at work.

Remove all coatings before bonding panels. Well remove it where you will bond panels...
 

1sicbronconut

Contributor
Bronco Guru
Joined
Dec 26, 2006
Messages
2,469
Put new quarter panels on my LUBER using adhesive (it was cut) all was good until I took some very hard hits on my BC quarter panel guards that has caused some hairline cracks.
 

phred

Contributor
Bronco Guru
Joined
Aug 25, 2006
Messages
3,608
Loc.
Earth
Put my floor pans in with panel adhesive 19 years ago. Still solid as a rock.


Sent from my iPhone using Tapatalk
 

bronkenn

Contributor
Bronco Guy
Joined
Apr 27, 2017
Messages
2,717
Loc.
Southeast Ohio
I have used this panel adhesive previously on a F350 roof panel. About five years ago. Didn't want to weld because it had the headliner in it and didn't feel like removing the windshield to take out headliner. I used rivets to hold the repair in place until adhesive cured. Ground off the high spots and filled as needed and it came out real nice, would definitely do it again. It was the 3M brand. Before I retired we used it to join the side panels together on the prototype vehicles we built. Would use a combination of adhesive and a few spot welds. As previously stated we only put it on bare metal. Ken
 

rydog1130

Contributor
Bronco Guru
Joined
Jun 19, 2014
Messages
4,188
3m panel bond...strong stuff.. time consuming is really what it boils down to. If youcan weld I'd say weld it and be done. If you cant weld panel bond it
 

RPM289

Sr. Member
Joined
Jan 4, 2008
Messages
835
I have seen a test on pull strength of the bond and sheetmetal failed next to it but bond held. Pretty awesome stuff IMO seen it used on Qtr panels on Mustangs.
 

meadowblaster

Full Member
Joined
Sep 30, 2008
Messages
197
I have a fiberglass hood. We used 3M panel adhesive to glue a front steel factory hood brace into the hood so I have a factory latch. It has been several years with no issues. Strong stuff.
 

1buckeyefan1

Sr. Member
Joined
Sep 21, 2017
Messages
641
I use 3M Bond # 08115

So i just tried the same for the first time and also had my first failure. I've been having fits w/ my aftermarket tail light housings..mainly because it's a challenge to weld into the upper inside of the inner quarter and see what you're doing with a welding helmet on. after having a first fail at welding, i tried my tube of 3M 08115.

Fresh tube, followed directions, removed e-coat, cleaned bare metal, allowed it to dry, squeezed it on, clamped and waited almost 24hrs. I removed the clamps today, nudged it and it fell off w/ minimal force.

I even went as far as to weld on an additional lip to my out of square tail light housing to reduce the force & twist on it from the original weld.


I'm sure I screwed something up, but am gun shy to use it on anything else. This is typically where the forum would chastise the person that they didn't follow the MSD, etc. I'd like to learn from this experience however?

Has anyone else experienced this? It looks like the adhesive stuck to the metal, but allowed itself to split apart? It doesn't seem to have hardened as much as I expected after 24hrs. I had it in my shop at around 60 degrees for 24hrs.
 

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NC-Fordguy

Bronco Guru
Joined
Jan 30, 2006
Messages
1,317
Loc.
Bethel/Greenville NC
I use what ever the local napa sells (Lord Fusor IIRC) There are two versions-- One sets pretty Fast, within an hour and the other after a couple of hours.

I've also noticed there is a bit of a difference when using the gun I got from napa when using 3-M tubes. I can force the 3-M tube into the gun and use it but it's not ideal. It was one of those I need it now buys on a Sunday when Napa was closed.
 

toddsrods

Full Member
Joined
Feb 1, 2011
Messages
200
I worked for years in a production collision repair shop. we used panel bonding adhesives with great success. If used properly, it should hold as good as a weld, and virtually eliminate corrosion in the seam. When I put quarters on my '77 I will definitely use panel bond. the creeping rust out of the seams on the quarter drive me nuts!!
 

Howard2x4x4

Contributor
Bronco Guru
Joined
Apr 19, 2014
Messages
2,474
Learned yesterday that panel adhesive will definitely keep the pocket change from rattling in the cup holder!
 

Cooper

Full Member
Joined
May 7, 2006
Messages
309
Loc.
Northeast
3M states that their product "Can be spot welded through or used in conjunction with rivets for added reinforcement."

Would anyone who has worked with 3M 08115 know if adequate bonding strength is reached by just applying the panel bond to clean surfaces and then making a sandwich ?
Or is the "weld" strength spoken of only really attained if some kind of clamping force can be created to drive the adhesive into the pores of the metal - hence the rivets ?

It works if you stick it together but in the real world it's much stronger if you can clamp things till cured or dry like most glues ?

Thanks guys.
 

bmc69

Contributor
Bronco Guru
Joined
Jun 11, 2004
Messages
12,015
How fortuitous. I was just going to ask what metal panel adhesive everyone likes these days. The front of my big '50s vintage Perlick keg and loose beer cooler has rusted really badly and I'm going to "clad" it with a layer of stainless steel 16 ga sheet metal.
 

KeithKinPhx

Sr. Member
Joined
Jan 8, 2017
Messages
451
For what it is worth Amazon currently has a 20% off coupon on 3M panel adhesive, guns and mixing nozzles. Funny thing is it applies to only one item per order (at least for me). So I placed 3 orders and delayed shipping with prime to get $1 credit on digital items. All prices listed are with tax,etc, but not digital credit. Seem like a good deal.

08115 200ml panel adhesive $35.08
08571 applicator gun $55.27
8193 mixing tip. $13.08

Now that I have the gun using this stuff will be more practical.

First project is binding the roof skin to the ribs. ;)
 
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