Hal9000
Bronco Guru
Do it right the first time is a good motto for sure. But also remember that you're not paying yourself for labor. You can do what I always do which is research and plan for a year before you ever get started, all the time trying to chisel the price down or source the parts you need (and in the meantime your plans will change.... Mine always do), or you can make a quick decision and just do the work. If you don't like it, you can make small changes down the road.
I'm trying to become part of that second group, but it's a hard transition to make.
If I were in your situation and I wanted a small lift with out too much expense, I'd invest in a used set of front springs, and new C-bushings to adjust your pinion angle. Make your own track bar riser or trade a buddy pizza and beer (wait till he finishes the welding before you give him the beer) for his services. Then I'd read up on shackle flips. Do a shackle flip and keep all your stock rear suspension items. Add some steel wedges to correct the pinon angle. Shop around and find a good set of shocks. If you can find used ones from another application that are the right length for cheap, then you can easily enough modify your shock mounts to accomodate them (Hey, you're already DIY'ing the rest of the lift!) If you plan ahead and do your research, you should be able to avoid spending an arm and a leg.
My brother's '67 had a 3.5" duff lift with no drop pitman arm. He did get some bump steer until he added the pitman arm, but it was very manageable....
Has anybody ever tried to heat/bend the stock pitman arm to get some drop? I've never tried, but since it's cast you'd probably have to be very careful doing it. Maybe somebody else can chime in on this one.
I'm trying to become part of that second group, but it's a hard transition to make.
If I were in your situation and I wanted a small lift with out too much expense, I'd invest in a used set of front springs, and new C-bushings to adjust your pinion angle. Make your own track bar riser or trade a buddy pizza and beer (wait till he finishes the welding before you give him the beer) for his services. Then I'd read up on shackle flips. Do a shackle flip and keep all your stock rear suspension items. Add some steel wedges to correct the pinon angle. Shop around and find a good set of shocks. If you can find used ones from another application that are the right length for cheap, then you can easily enough modify your shock mounts to accomodate them (Hey, you're already DIY'ing the rest of the lift!) If you plan ahead and do your research, you should be able to avoid spending an arm and a leg.
My brother's '67 had a 3.5" duff lift with no drop pitman arm. He did get some bump steer until he added the pitman arm, but it was very manageable....
Has anybody ever tried to heat/bend the stock pitman arm to get some drop? I've never tried, but since it's cast you'd probably have to be very careful doing it. Maybe somebody else can chime in on this one.