Cautiously Optomistic
Hello...Here's an update on my situation. Yesterday I removed the top of the Autolite 4100 carb and started the engine. A little bit to my surprise, it ran fine. I guess I was just expecting a problem with the top off, but there were no problems. After the engine warmed up a little and the fuel in the bowls had a chance to equalize, I measured the level of the fuel from the top of the carb. Sure enough, both bowls were significantly higher than the "spec". I did notice that there is a little "channel" that runs between the two bowls on the driver side, but this channel only goes down so far in the bowl. As I first encountered the carb, the level was above the channel, so that if one bowl had a problem, the excess gas would move over to the other bowl. Anyway, I started with the primary bowl and adjusted the float by bending. This took several iterations, but I was able to get the fuel level at the spec. I noticed that at the correct level, the fuel was below the connecting channel level, which I thought was probably good. I then moved on to the secondary bowl and did the same thing. After multiple bend and measures, I got the secondary bowl to the correct fuel level. After putting the top back on the carb, I took it for a drive up the freeway, which was just as long or longer than I did when I was having problems. Upon returning home, I checked and there was not fuel coming out of the vent holes on top. I let the carb set for a while and checked again, still no fuel coming out. I then started the engine and it fired right up, and no fuel coming out of the carb. I have driven it 2 more times on short trips with no issues. So, I am now cautiously optimistic that I have solved the problem. I've thought that before and been surprised when the problem returned, so I'm not declaring victory yet. I need more freeway driving time. In the mean time, last week I ordered a thermal blanket to wrap around the fuel line, some gold reflective, metallic tape to put on the under side of the float bowls, and a 1/4" insulative spacer from "Carb Cool". I intend to install these when the come in just to help with the thermal problems. In the mean time, I'm keeping my fingers crossed that I've solved the problem.
As a side note, my previous carb was a Holley Truck Avenger. I was never happy with that carb as it would frequently stumble upon acceleration. Even tuning it on a dyno did not solve that problem. I'm happy to report that the Autolite 4100 runs much better than the Holley ever did. No stumbling, not even when it was hot.
Thanks for all of the help.