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Factory frame welds

mnido

Sr. Member
Joined
Jul 20, 2007
Messages
993
I can see why factories have gone to robotic welding. The welder who did my frame should be asshamed of himself/herself. I used and Aircraft stripper on my frame. Turned out excellent. Now to fix those welds...
 

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ArmyCOL

Sr. Member
Joined
Feb 7, 2007
Messages
410
I think you and I had the same welded for the frames. I had to go back over some that were absolutely trash with a grinder and then fill in what they missed.

Good luck with yours.
 

RIbronco

Sr. Member
Joined
Jul 6, 2004
Messages
584
Loc.
Costa Mesa, CA
The welds probably don't look very good but....did they break?

Of course there is a difference between adequate and correct.
 

lillsteve

Jr. Member
Joined
Aug 26, 2010
Messages
56
Loc.
Granbury, TX
Great point "The welds probably don't look very good but....did they break?"

But I have to ask, what did they do with the drunk monkeys that welded my frame?
 

76MaBronco

Contributor
Bronco Guru
Joined
May 21, 2007
Messages
4,221
Loc.
Massachusetts
Speed of a production environment...quantity vs. quality.

Not to say the quality was lacking, but the appearance was less than what it is today.
 

croft75

Sr. Member
Joined
Feb 9, 2007
Messages
781
when I cleaned my frame I found welding wire pieces stuck in the welds , there still there today,
 
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mnido

mnido

Sr. Member
Joined
Jul 20, 2007
Messages
993
The welds probably don't look very good but....did they break?

Of course there is a difference between adequate and correct.

Yes, there are some that are cracked. Did it fall apart, no.
 
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mnido

mnido

Sr. Member
Joined
Jul 20, 2007
Messages
993
Maybe I am more sensitive to looks and quality, probably because I am a welder..go figure.
 

broncodriver99

Bronco Guru
Joined
Jan 27, 2008
Messages
4,780
Loc.
Glen Allen, VA
I have welding wire all over mine as well. I gotta say though, none of them are pretty but they have good penetration and are plenty strong. It's a shame the damn thing is twisted from an accident. I had to have this made. ;D
Ain't it pretty. Gonna transfer over all the brackets and mounts one of these days.
 

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spap

Bronco Guru
Joined
Jan 2, 2010
Messages
2,642
My guy was eating a sandwhich the same time he was welding... I sandblasted the 9 inch for paint and actually found a hole where the axle tube was welded.
 

dieselbronco

Full Member
Joined
Jan 18, 2009
Messages
151
Loc.
Tolland CT
You would think that after all the frames that they welded that they would get better at it. I bet they had the tech schools doing the welding so the kids could have something to practice on.
 

fordguy

Contributor
Bronco Guru
Joined
Jan 23, 2005
Messages
6,356
I have welding wire all over mine as well. I gotta say though, none of them are pretty but they have good penetration and are plenty strong. It's a shame the damn thing is twisted from an accident. I had to have this made. ;D
Ain't it pretty. Gonna transfer over all the brackets and mounts one of these days.


Who made it?
 

Skiddy

Bronco Guru
Joined
Oct 8, 2003
Messages
11,587
Maybe I am more sensitive to looks and quality, probably because I am a welder..go figure.

i am a welding inspector/analyst;D these were built in the 60's and 70's and that's why we have drug and alcohol tests now;D
 

chuck

Bronco Guru
Joined
Aug 14, 2001
Messages
6,474
Loc.
Ingram, Texas
I could be wrong but I think the frames were robot welded. The very early robot welding maybe. I have looked at a lot of these welds and noticed that a lot of beads entirely miss the seam, most of the better welds it seems. Even a blind welder welding by Braille couldn't do that bad.
 

bec

Sr. Member
Joined
Nov 26, 2011
Messages
497
Loc.
Mount Pleasant
I'm sure you have all heard all the horror stories from the plant back in the day all my buddies dads that worked at the plants in Cleveland and Lorain would tell us and my one history teacher in Junior high of all the messing around the workers would do back then I'm surprised any thing got done or that matter fords still in business LOL
 
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