...the hub and rotor assembly from a 1976 to 1991 Bronco.
The Bronco hub & rotor were the same from '80-92 (and maybe earlier - I'm not familiar with pre-'80) except '87-early '88 with factory manual locks.
When you get into TTB donors the spindles...are 5 bolt, then for a short time they were 6 bolt, then back to 5 bolt.
IDK how early the 5-hole spindles were used, but '80-91 are 6-hole.
'96 only has an odd inner bearing seal...
It actually appeared in late '95, before the '96MY.
That appeared in '93; the seal is a separate factor.
Not sure if that affects the spindle's geometry...
Yes, the seal takes up some space, so the spindle has a step, and the hub is shorter.
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AFAIK all of the TTB wheel hubs, except for the '96, are the same.
No, '80-92 (exc.'87-88man) are the same; '93-96 have the surface machined for the tone ring but are otherwise interchangeable with '80-92; 5/95-96 use the double-lip rolling-diaphragm seal and are shorter on the backside.
What about the 1987 to May of 88 Bronco Dana 44 TTB with manual hubs? I know it used oddball hubs, but I thought it got a special spindle too?
Yes, the spindles & hub/rotors (they're 1 piece - not separable) are specific to that design. This is the hub/rotor that goes on the spindle that Toddz linked above:
...had to replace the knuckles as well.
I don't remember any difference in the knuckle or stub axle shaft; I think only the spindle & hub/rotor go with the tophat manual hub lock.
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It's just a whole lot quicker, easier, & cheaper to scrap the whole TTB and put in one with the normal hubs.