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mega fuse uses

73stallion

Bronco Guru
Joined
Mar 5, 2004
Messages
16,786
Loc.
Eugene, OR
ok so we put mega fuses on our 3G alternators, but why not other places? like the main battery cable in case of a short, or in the main power cable from the solenoid that powers the electric system (instead of the fusible link)? also what amp should we use in the main power cable? how many amps does the starter draw?
 

Steve83

Bronco Guru
Joined
Jul 16, 2003
Messages
9,130
Loc.
Memphis, TN, USA, Earth, Milky Way
Depending on the condition & size of the engine and several other factors, a starter can pull 80-350A, and as the battery gets weaker, the starter will pull MORE. But a bad starter can catch fire pulling less current than a good one so that's why there's no fuse: the circuit isn't defined by a maximum normal load, so it can't be protected from overload. It's just overbuilt so the starter is usually where all the bad things happen, and you change it out as a unit for any failure.

The fusible link wires ARE the protection for the main power to the truck, including the alternator (which should have its own). If you want to replace them with fuses, that's fine. Place your fuse block as close as possible to the battery.

The size of each fuse depends on the size of the wire you connect to it, and what's on that circuit. Any fuse or fusible link should burn out at ~110-133% of the maximum acceptable load on the circuit, OR at <50% of the current necessary to make the wire warm enough to notice (whichever is LOWER).
 
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