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Need door handle linkage help.

kholding

Bronco Guru
Joined
Sep 6, 2010
Messages
2,209
Loc.
Las Vegas, NV
I've been messing with this for the past few hours and nothing seems to be lining up which is telling me that I am probably doing this all wrong. The link between the door handle and the door mechanism is too long. I have threaded it as short as it will go and it is still too long. I have 2 sets of these. 1 set is approx 1/2" shorter and are still too long. It also looks like it is going to interfere with the door lock. Sorry, this is the best picture I could get of what I am working with. Any help is greatly appreciated.
 

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kholding

kholding

Bronco Guru
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Las Vegas, NV
Ok, tripped the latch but it really didn't make a difference. The linkage arm is still too long. Everything appears to be installed right. I believe I am installing it like Bowhunters pictures show. Maybe I got the wrong linkage arms? If they were an inch shorter, they would be just fine.
 
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kholding

kholding

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Sep 6, 2010
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The doors are the 68-77 version (not sure the exact year, though). I bought the linkage new from Tom's Bronco I believe. Never had the old linkage unfortunately.
 
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kholding

kholding

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The more I look at Bowhunters pictures the more I realize that his rocker arm is lower and further out from the pivot point than mine. My lock mechanisms are aftermarket. I was curious about the orientation before the install because it seemed like it would need a lot of pressure at that angle of pull to actuate the lock mechanism. Maybe these are just cheap remakes? I wonder if the ones the vendors here sell are the same as what I have. Any recommendations?
 
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kholding

kholding

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Thanks Bowhunter. I called Wildhorses today and asked for a picture of their lock mechanism before I bought 2 new ones. Theirs looks better than mine but probably not enough to make up the difference on the linkage side. My mechanism almost looks like it was drilled too close and too high to the pivot point. Not enough room to re-drill it. I'm totally confused now because now it appears the linkage arm is too long and the lock mechanism aren't quite right. Even if I was able to shorten the linkage arm, the direction it pulls it looks like it is trying to pull the whole mechanism up rather than pivoting to unlock the door. Is any of this making any sense?
 

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kholding

kholding

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Sep 6, 2010
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Las Vegas, NV
This is the area I am taking about:
 

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NGABronco

Contributor
Always Learning
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Feb 4, 2007
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7,574
Loc.
N. GA now South Carolina
Found 2 locks in my stash they look like yours, only 2 rods-both about 12".
A little blurred, haven't had my evening cocktail!!;D;D Can you turn the bent rod the other way???
Hope this helps
Good Luck!!
 

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kholding

kholding

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Thanks NGABronco. The rocker on your locks looks to have a better pull-angle for the handle rod as well. Measured my rods and the shorter ones are approx 12" end to end, same as yours.

jw0747, not yet. Not sure if all the vendors get the lock mechanism from the same distributor or not.

I went and pulled the original ones off of my other bronco (did not want to do that). I'll do a comparison with those and possibly use them until I can find some others.
 
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kholding

kholding

Bronco Guru
Joined
Sep 6, 2010
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Installed the stock latch/rods and they fit perfectly.

I'm I'm now in the market for some original latch mechanisms for both doors (preferably with the rods) to put back into my other bronco. Anyone have any they are willing to part with?
 

broncodriver99

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Jan 27, 2008
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4,780
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Glen Allen, VA
Installed the stock latch/rods and they fit perfectly.

I'm I'm now in the market for some original latch mechanisms for both doors (preferably with the rods) to put back into my other bronco. Anyone have any they are willing to part with?

I have a spare set somewhere. Will have to dig them out this weekend. They came out of a '72 I parted.
 
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