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need help hyd clutch on nv4500

codbronco

New Member
Joined
Aug 11, 2006
Messages
6
Loc.
Newport,Or
can anyone point me in the right direction ive purchased a hyd clutch kit from bc broncos and it doesnt fit over the nv 4500 shaft???
 

gpete

Sr. Member
Joined
Apr 25, 2007
Messages
400
clutch

can anyone point me in the right direction ive purchased a hyd clutch kit from bc broncos and it doesnt fit over the nv 4500 shaft???
Have you used the willwood external slave cylinder there is a tech write up in the tech section i am doing one myself using willwood components
 

70_Steve

Old Guy
Joined
Dec 13, 2002
Messages
8,317
can anyone point me in the right direction ive purchased a hyd clutch kit from bc broncos and it doesnt fit over the nv 4500 shaft???
Hmmm.... I thought the only hydraulic clutch kit BCB offered was for a ZF transmission. And, I think, the input shaft of the NV4500 is a larger diameter than the ZF.
 

trailpsycho

Bronco Guru
Joined
Dec 11, 2003
Messages
4,856
Yeah, the BCB hydraulic clutch is for a ZF tranny with integrated bellhousing.

I have an NV4500 installed. To get a hydraulic clutch, on a NV4500 or NV3550 install, you use a stock application-type clutch (LUK, Centerforce, etc) for the stock application. Use the correct throwout bearing and install the clutch as normal (except for the clutch fork). The Clutch-fork needs to be drilled to 5/16" in the dimple--where the normal pin rides. Then follow the tech article for the hydaulic clutch master cylinder and slave cylinder as noted in the tech articles here and in a couple of other threads. I made a bracket that mounts the slave to the frame. So far everything works very, very well.

Another option is to get a late model truck bellhousing. http://classicbroncos.com/forums/showthread.php?t=115282&highlight=hydraulic+clutch
http://classicbroncos.com/forums/showthread.php?t=111416&highlight=hydraulic+clutch

Tech article: http://classicbroncos.com/hydraulicclutch.shtml

I followed the tech article-for the most part but made a more robust mount. Here is a pic or two, I have some more on my home PC, let me know if you need additional help.

Hopefully, BCB will let you return the ZF parts for in-store cred....probably will, they are good folks.
 

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