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Tap tip

DJs74

Bronco Guru
Joined
Apr 1, 2014
Messages
1,135
I'm probably late to the game on this trick but I discovered an alternative work-around for tapping a threaded hole and thought I'd share.

During the holidays I had some shop time and needed to drill & tap a series of holes. Checked and double checked the correct drill size for the tap I was using, gathered the tools, bolts, new parts and all was well until I discovered my tap chuck was broke...
Determined to do the job since everything was in hand and I had the time and not loving the thought of driving 20 miles to buy another chuck, I figured there had to be a way to get this done with what I had.
Plan A was to use vice-grips but I've tried that before and although it will work if you have plenty of room to lock on to the tap perpendicular, I did not have the room for that, so that idea was scrapped.

The winning combination: 3/8" ratchet, 3/8" 6 point socket with a 1/4" drive, 3/8" drive socket with a 6 point male hex bit (3/8" extension if necessary).

Because the particular tap I was using had a 1/4 square shank (my taps have 1/4" shanks up to 1/2-20), I was able to use the 1/4" drive socket (inverted from normal orientation). I chose the 3/8" socket size because I had the 3/8" drive bit laying there handy but you could use any hex size socket if you have a matching 6 point hex bit... and you could use a 1/2" drive or 1/4" drive ratchet if you have matching 6 point sockets / bits.

The setup:
Attach the 3/8" drive x 3/8" hex bit onto the ratchet, install the 1/4" square end of tap into the 1/4" drive 3/8" hex socket - Then attach the ratchet and male hex bit into the inverted socket / tap.
Plenty of torque, ratcheting action overcomes space constraints, generous force can be applied to the ratchet to get the tap started, etc.

Sometimes being desperate promotes creativity!


See attached photos of the setup.



DJs74
 

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Pa PITT

Contributor
Bronco Guru
Joined
Jul 15, 2005
Messages
11,279
Loc.
Stephenville TEXAS
.. Yes I see no reason to not just skin the cat with a left handed MONKEY WRENCH.
. I use a 4 inch Crescent wrench.
 

broncodriver99

Bronco Guru
Joined
Jan 27, 2008
Messages
4,780
Loc.
Glen Allen, VA
Next time you are at horrible freight or your tool store of choice grab a cheap set of square drive sockets. They will do the same thing without having to use multiple sockets. Good tip in a pinch though.
 

ntsqd

heratic car camper
Joined
Jan 30, 2005
Messages
3,814
Loc.
Upper SoKA
There are tap specific sockets made. The better ones have an o-ring inside of them that holds the tap in the socket.

In a pinch 12 point and better yet 8 point sockets work well.
 
OP
OP
DJs74

DJs74

Bronco Guru
Joined
Apr 1, 2014
Messages
1,135
Next time you are at horrible freight or your tool store of choice grab a cheap set of square drive sockets. They will do the same thing without having to use multiple sockets. Good tip in a pinch though.


Will do. My taps have two different shank sizes - once I get up to 1/2" threads and beyond, the shank sizes are bigger than 1/4" so a square socket set would work good.


DJs74
 
OP
OP
DJs74

DJs74

Bronco Guru
Joined
Apr 1, 2014
Messages
1,135
There are tap specific sockets made. The better ones have an o-ring inside of them that holds the tap in the socket.

In a pinch 12 point and better yet 8 point sockets work well.


Yeah good point, the only negative with the setup I used was that the tap kept falling out of the 1/4" dive socket so I can see how the oring friction would cure that.


DJs74
 

FordBronc

Contributor
Bronco's, yea I have a couple.
Joined
Dec 26, 2010
Messages
1,480
Loc.
Polk County, Missouri
Good trick. I needed to keep a tap in a socket so I could tap a head that has some exhaust manifold bolts broke off in it.

Of course this is after I removed the broken bolt pieces, the drill bit broke off in one and an broke easy out in the other...any way I just welded that tap into that socket.

Now that one is in my "head repair mini too box" along with matching heli-coils.
 

Rustytruck

Bronco Guru
Joined
Feb 24, 2002
Messages
10,875
Just this last week I had to deal with a square drive issue. I too inverted the 1/4 drive socket to grab the square drive. At the hex side I used an allen wrench to serve as the turning tool.
 
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