• Just a reminder that you won't be able to start new posts or reply to existings posts in the Archive forum.

    This is where all the old posts go so they can still be used for reference and searched.
  • Welcome to ClassicBroncos! - You are currently viewing the forums as a GUEST. To take advantage of all the site features, please take a moment to register. It's fast, simple and absolutely free. So please join our community today!
    If you have problems registering or can't log into your account, please contact Admin.

tubing bender

Joined
Feb 7, 2012
Messages
48
Loc.
Springfield
Hey guys, sorry if this is in the wrong section but i wasnt sure where to put it.
I was wondering what tubing bender some of you were using to build your bumpers and roll cages. I was looking at some manual floor mounted benders but wasnt sure if they would be able to handle the wall thinkness of the tubing needed for roll cages and bumpers?

If you have one you like could you also post manufacturer and part number

Thanks
Brandon
 

rustbucket

Bronco Guru
Joined
Mar 22, 2004
Messages
1,579
How much do you want to spend? You can go cheap with a Williams Low Buck Tool manual bender and get a workout, or go hydraulic with a JD2. Lots of options for lots of budgets. Just stay away from "pipe benders". They aren't designed for tubing and will kink it.
 

siderbox

Bronco Guru
Joined
Nov 5, 2007
Messages
1,119
ProBender pro4 has done everything I throw at it.
That bender and BendTechPro software and I'll take on anything.
Get 180 dies. Well worth the extra few dollars.
I really like the vertical style. Takes up less room, not mounted to the floor.
 

brewchief

Sr. Member
Joined
Feb 11, 2007
Messages
874
JD2 model 3 and protools 105 are probably the two most common, there are also plenty of copies that use the jd or protools dies.

1.75" x .120 wall tubing is pretty common for cages as well as 2"x .120, both benders can handle those sizes.

Most of the common benders can also be converted from manual to air/hydro or full hydro without a lot of work.
 

PlaneDrvr99

New Member
Joined
Dec 10, 2007
Messages
118
Loc.
Norman, Oklahoma
I waited until I found a used tube shark. Got that and the bendtech pro software.

2 weeks ago I saw a tube shark go on ebay for 1,800.00. damn near new and with like four dies. Oh it also had the mandrel option with it. It was a smoking deal.
 

Apogee

Contributor
Bronco Guru
Joined
Nov 26, 2005
Messages
6,221
Pro-Tools 105 w/ a homebrew hydro conversion kit and 2", 1.75", 1.50" and 1" 270 degree dies. Keep in mind that tight die bend radii tend to be preferable from a fitment and fabrication standpoint, however the die bend radii does determine the minimum wall thickness that the die can bend without wrinkling the tube.
 

Dusty

Bronco Guru
Joined
Jun 28, 2001
Messages
2,965
Mine is a JD-squared with the Harbor Freight air-over-hydraulic long ram and ram mount from Swag Off-Road. Low buck hydro conversion and works great!
 

Mountain Ram

Contributor
Recovering Masshole
Joined
May 8, 2011
Messages
3,387
Loc.
Abingdon, VA
http://www.jd2.com/
Model 3 is most common. I have the model 32.

I have this as well- all manual and I built an EXO with it for my Dodge Ram. Manual is not as difficult as it seems, just a little work. JD2 is local and I went to pick mine up directly. Good people to deal with. Definitely get the Bend-Tech software- it makes life so much easier!! Don't forget a tubing notcher.

Todd
 
OP
OP
I
Joined
Feb 7, 2012
Messages
48
Loc.
Springfield
And what he said ^^^^^^

i have seen a few benders that are listed as tube and pipe benders. but everything iv read said that the two style of benders and different. any info
 

bigcountry

Contributor
Bronco Guru
Joined
Nov 3, 2009
Messages
1,206
Another option it to go to www.gottrikes.com , order the plans, and build your own. I have not built one, but they say it works great and is cheaper than buying one.
 

Mountain Ram

Contributor
Recovering Masshole
Joined
May 8, 2011
Messages
3,387
Loc.
Abingdon, VA
Does the jd2 model 3 "crush" the tube on the inside of the bend like the hydraulic muffler Benders?

No- that's why they have the expensive dies. Anytime you move material like this, there will be thinning of the material and some minor deformation, but no crushing. The pros use an automated version that works on similar principles.

Todd
 
Top