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Manual Brake Pedal Feel/Effort

f2502011

Sr. Member
Joined
Feb 19, 2011
Messages
380
Is there a way to reduce pedal effort/improve feel on manual brakes? I’ve bled them but no improvement. I drove a mustang with manual brakes recently and the effort required to get that to stop vs the Bronco was much less. It was much more responsive. Maybe this is normal I don’t know. Mustang does weigh less. Any tips besides going with power brakes?
 

DirtDonk

Contributor
Bronco Guru
Joined
Nov 3, 2003
Messages
51,616
All stock drum brakes still?
What size tires? That makes a big difference.
But so does the condition and type of lining on the shoes.

Did you ever change the master cylinder to a different one? I wonder if you got a different size piston?
One way to reduce effort is to use a smaller master cylinder. But the trade-off is longer pedal travel.
It’s not automatically a bad thing, but has to be balanced correctly between power and travel.
Same for pedal/arm ratio.
 

DirtDonk

Contributor
Bronco Guru
Joined
Nov 3, 2003
Messages
51,616
Another way to look at the smaller master cylinder piston, is to increase the size of the wheel cylinder piston.
Same deal on balance though.
 

Broncobowsher

Total hack
Joined
Jun 4, 2002
Messages
37,065
There is also the brake pad material. I am not a fan of the "lifetime" brake pads. Generally hard, no feel. Power brakes can overcome that so most people accept them. A set of organtic pads may not last forever, but the feel can be a lot better.

What size tires are you running? That can make a lot of leverage which is hard to overcome. I bet that mustang had tiny little stock sized tires.
 
OP
OP
F

f2502011

Sr. Member
Joined
Feb 19, 2011
Messages
380
All stock drum brakes still?
What size tires? That makes a big difference.
But so does the condition and type of lining on the shoes.

Did you ever change the master cylinder to a different one? I wonder if you got a different size piston?
One way to reduce effort is to use a smaller master cylinder. But the trade-off is longer pedal travel.
It’s not automatically a bad thing, but has to be balanced correctly between power and travel.
Same for pedal/arm ratio.
All stock new stuff running 31x10.5x15s. Yes the mustang was a 66 six cylinder with stock size tires and wheels.
 
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