How to install a Dana 20?

[ksquared]

What do any of you guys use to install the Dana 20 xfer case in Bronco? I have a trans jack which I used to get the trans installed but the xfer case is not shaped to fit that lift. Years ago I made a little jig to hold the case using a standard floor jack but of course I can't find it. Any suggestions? That case is heavy!

 

[Broncobowsher]

Same as what you did. Lost mine as well. Some scrap metal and made a quick adapter. I think I tossed it when done as it was that crude.

 

[spap]

did You bolt it to the cross member first, then a jack can be more helpful or more push-ups Good times

 

[Soylent]

I used a transmission stand from harbor freight, a rubber chok, and a strap.

 

[Broncobowsher]

You win. Dead simple and useful afterwards.

 

[SteveL]

I went full redneck with a tranny Jack and some 2x4s. I like the wheel chock idea. I have a few around.

 

[4xfun]

I used a transmission stand from harbor freight, a rubber chok, and a strap.

View attachment 940226 View attachment 940227

That is slick. Someone needs to start a thread about tricks, hacks and homemade brackets used to install parts. I have learned a lot over the years from reading forums and watching youtube. This is good information. My wife had a subaru that you need to pull the front clip off to change the headlights. Someone had posted a video of changing it from the wheel well, which was still a pita because you could not see your hand or the bulb slot, but it was still a better idea than the factory method.

 

[chuckji]

I made this with some scrap metal.

 

[Broncobowsher]

Fancy!

 

[Madgyver]

i made this for the tasks..

 

[FordBronc]

Since we are making things, here is a good one. Use the same jack for the D20, just make a different adapter to hold it.