I had the pleasure of a Randomly blowing horn starting this past friday night. I thought it was just the deteriorated rubber in the button but apparently it is my brand new signal switch.
I did remove the horn button to confirm.
It appears the brush location molded into the platic signal switch are too close. Specifically the inner brush rides half off the slip ring on the back of the steering wheel. The wear was accelerated by the rough side surface and then caused a shift to make the inner brush contact the outer ring.
This was only 1 year old and yes I did clean the back of the wheel and use slip ring grease. Anyone else have this issue? Do the repro wheel have larger ring to match the newer signal switch?![uploadfromtaptalk1439854053057.jpg uploadfromtaptalk1439854053057.jpg](https://classicbroncos.com/forums/data/attachments/341/341438-f1a339bad6db25c958ee322470b42740.jpg)
I did remove the horn button to confirm.
It appears the brush location molded into the platic signal switch are too close. Specifically the inner brush rides half off the slip ring on the back of the steering wheel. The wear was accelerated by the rough side surface and then caused a shift to make the inner brush contact the outer ring.
This was only 1 year old and yes I did clean the back of the wheel and use slip ring grease. Anyone else have this issue? Do the repro wheel have larger ring to match the newer signal switch?
![uploadfromtaptalk1439854053057.jpg uploadfromtaptalk1439854053057.jpg](https://classicbroncos.com/forums/data/attachments/341/341438-f1a339bad6db25c958ee322470b42740.jpg)