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Are relays necessary for led headlights?

oldiron

Bronco Guru
Joined
Jul 21, 2005
Messages
1,035
Are these a must have type thing? I was under the assumption that the whole point of leds was to lower the amp load on the wiring harness. If my math is right the led bulbs should draw 2.5-3.3 amps. Am I missing something? Greg
 

B RON CO

Contributor
Bronco Guru
Joined
Jun 29, 2016
Messages
2,442
Loc.
Statesville, NC
Hi, I think headlight relays are good for all old Ford's.
The stock headlight switch cannot handle a large electric load and will fail, even with stock sealed beams. Good luck
 

Broncobowsher

Total hack
Joined
Jun 4, 2002
Messages
35,464
Good LED lights have constant current drivers in them. That is the LED will run a wide range of voltages and be exactly the same brightness. Unlike filament based light bulbs that vary light output depending on the supply voltage.

If the LED lights vary output with voltage, dim while cranking, get brighter once started, act like filament based light bulbs. Yes, relays are a good idea.

But the good LEDs. Ones that are just as bright no matter if the voltage is higher or lower. Relays are just another failure point that serve no performance gain. So you have a small voltage drop through the stock wiring. The good LED bulbs are doing what they are engineered to do, work exactly the same over a wide range of voltages.

I have a motorcycle with no battery. With a conventional bulb the light output varies with engine speed. Idle is dim and worthless, rev the engine and the light gets bright. Put a nice Rigid LED in it. Operating voltage is 9-36V. That light has the exact same (excellent) performance through the whole RPM band now. Not sensitive to voltage changes at all.
 
OP
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oldiron

oldiron

Bronco Guru
Joined
Jul 21, 2005
Messages
1,035
Thanks for the replies. These are designed to operate in the 9-30 range.
It'll be a couple of weeks before I can install them, but I'll measure the amp load and post up the findings then.
Greg
 

DirtDonk

Contributor
Bronco Guru
Joined
Nov 3, 2003
Messages
48,861
Another variable is new wiring. While I'm still a fan of relays in general (but agree that they are an added potential failure point) a new wiring harness is a HUGE upgrade in wiring to the headlights all on it's own.
With regular halogens though, where you have higher wattage, they're still good simply for taking the load off of the switch. Not necessarily needed for additional brightness.

All of my trucks have headlight relays and horn relays. And someday maybe even a heater motor relay.

Paul
 

blubuckaroo

Grease Monkey
Joined
Jun 11, 2007
Messages
11,795
Loc.
Ridgefield WA
This same topic came up the other day about house wiring. When will the traditional 15 amp lighting circuit be replaced with something smaller? You can run one hell of a lot of LED lights on 15 amps!
 

Boss Hugg

Contributor
Bronco Guru
Joined
Jun 8, 2010
Messages
2,203
Just for future reference my led lights are surplus military stuff from eBay. They run about 2.6 Amps at “On” and ease down to a low of 1.9 when warmed up. I was amazed.


Sent from my iPhone using Tapatalk
 

Scoop

Contributor
Have Bronco, Will Travel
Joined
Feb 1, 2006
Messages
10,768
Loc.
Cuchara, CO
Pondering the same issue - my 72's stock headlights have gone into flashing mode when on for more than a few minutes. I've decided to switch to LED headlights AND get a new headlight switch and floor dimmer switch. No relays.
 

rjrobin2002

Contributor
Bronco Guru
Joined
Oct 13, 2007
Messages
2,716
I build boats and wire all kinds of lights and light bars with just toggle switches and they never have any load on them,. The LED minimal amp draw is amazing.
 

nvrstuk

Contributor
Just a Bronco driver for over 50 yrs!
Joined
Jul 31, 2001
Messages
9,300
blubuckaroo...problem is code would have to change to ONLY have lights access to that circuit...

No retrofitting should be allowed because stoooopid people would plug 15amp draw portable heaters into it and then a lot of houses would be on fire... :(

14 ga wiring isn't meant for heaters...
 
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