Thanks everyone...there's no wrong answer. There's always a balance when it comes to cooling. So here's what I've done, keep in mind it runs at 195 when moving, traffic and idling it'll climb to 220+. Its a 351W from previous owner, so I don't know what's been done to it. Run the following; New 190 & 180 thermostats, bottom hose not collapsing, Champion 3 core aluminum rad, rad flushed many times, burped many times, new Kooler h-flo water pump, anti-freeze, then went 50/50 water wetter, added shroud early in experiments, 5 blade flex to a six blade solid mechanical, timing adjusted, separate tranny cooler from day one, and smaller lower pulley....whew!
Here's my .02, 1) the radiator states it comes with 16 fins/inch, the draw through it just seems so weak at idle. Shining a light on the backside was dim 2)I tried some cheap dual fans, but realize cheap means no CFM's. Going to try two true 800 CFM fans, along with the mechanical. But first I'll run a test with a 16" Volvo fan from the scrap yard I found. Those Volvo fans are SO powerful (nearly twisted out of my hand on a test startup), but they just won't on the pull side of the rad. 3) Combo between new rad, dual electric fan and inner fender vents. 4) Couldn't find a EFI type radiator with dual or triple pass, thinking the liquid needed to stay in the rad a bit longer. Temps exiting the rad were about 195 deg/going in at 220deg, a 25 degree drop...that good or bad.
Losing hope
....an '96 Explorer swap is sounding better.