Problem of to little fan inside shroud fixed.
I'm using the WH aluminum shroud for stock radiator which is about 3 inches deep.
I picked up a NAPa branded fan for a 2009 GMC Envoy 4.2 liter non electric fan clutch.
Part number 2851. ACDelco part number 15-40144.
Bolts right up to larger metal fan of explorer blade. Increases height just over 1 inch from stock explorer clutch.
Fan now sits just under 2 inches from radiator on top and just over 1 inch at bottom, with clutch sitting 1 inch from core. Fan sits inside shroud with just under 3/4 sticking out back of top, and 1/4 sticking out back of bottom.
Job done, thanks CB folks! No mod required to shroud.
I'd show pics but i guess we cant download nor photobucket them anymore. My photos of the two clutches would look just like viperwolfs above
As an aside, I called 4 Seasons and they were helpful, the Envoy clutch is as heavy duty as the explorer clutch and will run at 80-90% of engine RPM fully locked up. The plastic fan blades use a clutch which is only locking up to 50-70% of engine RPM. So those of you using the plastic fan and smaller diameter mounting circle of the plastic fan clutch might be losing some airflow.