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Gear oil

Flyfisen

Jr. Member
Joined
Jun 8, 2020
Messages
80
Recently moved my 73 EB from so cal to Boise, ID. My axle seals at the pumpkins appear to have dried up in the cold weather this winter as I now have leaks at both. So will be changing both, any recommendations on gear oil, it’s a weekend driver and sees dirt but not a crawler.
 

Apogee

Contributor
Bronco Guru
Joined
Nov 26, 2005
Messages
6,037
I'd run a non-synthetic 80W-90 for a street application and 85W-140 for something that sees more shock loading (drag racing, rock crawling, etc).
 

B RON CO

Contributor
Bronco Guru
Joined
Jun 29, 2016
Messages
2,419
Loc.
Statesville, NC
Hi, some guys call the differential housing the pumpkin. I think you mean the axles seals at the ends of the axle tubes are leaking. Whenever I see both seals blow out I assume the vent is clogged so make sure the vent is open. Also check the bearings. If the brake shoes are contaminated just change them. Good luck
 
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Flyfisen

Jr. Member
Joined
Jun 8, 2020
Messages
80
Nope I’m leaking at the diff covers. Weird as I had no leaks in so cal and now it’s a drippen till I get the new gaskets on.
 

Apogee

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Nov 26, 2005
Messages
6,037
The Ford 9 doesn't have a diff cover, so now everybody should be confused. What you're saying makes more sense for the D30/44 though.
 

twodogs

Jr. Member
Joined
Feb 23, 2019
Messages
73
Nope I’m leaking at the diff covers. Weird as I had no leaks in so cal and now it’s a drippen till I get the new gaskets on.

I'm assuming your leak is where the third member bolts up. I just rebuilt my rear drums and decided to replace the wheel bearings and seals. I went with a Lubelocker gasket for the third member. Sealed up perfectly without any additional sealant.

Edit: While I had everything apart, I also decided to drill and tap the bottom end of housing and installed a 1/8" NPT plug. Looking forward to being able to drain it that way instead of having to crack it open. I put it on the lower backside of the axle so that it's out of the way.
 
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Flyfisen

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Joined
Jun 8, 2020
Messages
80
You are right and I have been schooled on the rear axle diff cover. It is leaking from the third member gasket, I have no issues with the rear axle leaks or gear lash, except for the leak at the gasket. Should I let it drip? Do I have to pull the axles to replace the third member gasket ?
 

marjama

Contributor
Sr. Member
Joined
Nov 24, 2004
Messages
413
You are right and I have been schooled on the rear axle diff cover. It is leaking from the third member gasket, I have no issues with the rear axle leaks or gear lash, except for the leak at the gasket. Should I let it drip? Do I have to pull the axles to replace the third member gasket ?

Yep, you need to pull the axles to remove the 3rd member.

I was just digging around for gear lube info for the Ford 9", and ran across this info from Currie:

https://www.currieenterprises.com/currie-85w-140-racing-gear-oil

They are suggesting that GL-6 non-synthetic is the right lubricant for the high offset on a 9" gearset. GL-6 is considered to be an obsolete spec though with most GL-5's meeting it. Currie has something to sell, but they also have been building 9" rear ends for the last 50 years. So...there's that.
 

Seventee

Contributor
Sr. Member
Joined
Dec 7, 2012
Messages
997
Loc.
In the sticks of MT
Yep, you need to pull the axles to remove the 3rd member.

I was just digging around for gear lube info for the Ford 9", and ran across this info from Currie:

https://www.currieenterprises.com/currie-85w-140-racing-gear-oil

They are suggesting that GL-6 non-synthetic is the right lubricant for the high offset on a 9" gearset. GL-6 is considered to be an obsolete spec though with most GL-5's meeting it. Currie has something to sell, but they also have been building 9" rear ends for the last 50 years. So...there's that.

Yep, they are trying to sell 'racing' gear oil to people who will never see a race track unless they happen to tune their tv to the correct channel.
 

twodogs

Jr. Member
Joined
Feb 23, 2019
Messages
73
You are right and I have been schooled on the rear axle diff cover. It is leaking from the third member gasket, I have no issues with the rear axle leaks or gear lash, except for the leak at the gasket. Should I let it drip? Do I have to pull the axles to replace the third member gasket ?

I HATE leaks so I may be the wrong person to ask. That said, it wasn't too difficult to do and I now know exactly when my rear axle was serviced. The third member is about 70 pounds and a bit awkward, but lifting it out and putting it back were the hardest part...and still not that bad.

Here was my process. I drove it around first to heat the gear oil a bit.
1. Used a cheap oil pump to remove some of the gear oil.
1b. Pulled both axles
2. Cracked open the third member and let it all drain.
3. Pulled both seals from the axle housing.
4. Pulled the third member completely. The copper washers will fight you in a couple of locations so be creative and patient.
5. Wiped the remaining oil and 46 years of gunk from the bottom of the housing.
6. Drilled and tapped the backside of the housing for a 1/8" NPT plug (will make changing the gear oil a LOT easier next time).
7. Ordered Timken axle bearings and had my local mechanic remove the old ones and press on the new ones.
8. Drove in new axle seals.
9. Cleaned up the third member and axle housing surfaces.
10. Placed the Lubelocker gasket over the studs (Lubelocker label will orient on the passenger side, at the 9 o'clock position).
11. Used a floor jack to help lift the third member close to its final destination.
12. Install the nuts, new copper washers, and torque following the Lubelocker illustration they provide.
13. Rebuild/service rear drum components.
14. Place a little oil on the axle seals and carefully slide the axles home.
15. When everything is buttoned up, fill with the gear oil of your choosing. I ended up using conventional 80w90.

It took me parts of several days but it was well worth it in my opinion. I was happy to replace 46 year-old bearings and seals (and mine weren't even leaking). Peace of mind, and all that....
 
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Flyfisen

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Joined
Jun 8, 2020
Messages
80
Dam, that’s a convincing story, twodogs where did you purchase your cooper washers and new bearings from. Besides the gasket anything else needed new other than the gear oil?
 

twodogs

Jr. Member
Joined
Feb 23, 2019
Messages
73
Dam, that’s a convincing story, twodogs where did you purchase your cooper washers and new bearings from. Besides the gasket anything else needed new other than the gear oil?

I'm good at creating work for myself......and others. I rebuilt my rear drum brakes but you may not need to. The only other part I needed was a 1/8" NPT tap, and a 1/8" NPT plug. You may decide to forego that part but I was glad I did it. Here are the posts that took me down that path (mine is the same as post #4 in that thread): https://classicbroncos.com/forums/showthread.php?t=154396

I bought my gasket and washers from Summit Racing.
Gasket: https://www.summitracing.com/parts/lub-llr-c900
I bought my bearings from TBP: https://www.tomsbroncoparts.com/product/2925T-axle-bearing-rear-large-3-18-new
Don't order the bearing set that I've listed, without checking to see if that's what you have in yours. If you're not sure what axle you have, here's a good place to start (of course measuring yours is best):
If you decide to drill and tap the housing for an NPT plug, make sure you don't run the tap too far into the housing. An NPT tap is tapered, and that's what will control the seating depth of your plug.

Happy to "help" over the phone. I'm retired so I got nothin' goin' on. :)
 

twodogs

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Joined
Feb 23, 2019
Messages
73
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Flyfisen

Jr. Member
Joined
Jun 8, 2020
Messages
80
Thanks twodogs, retired here too. Finding I can’t get around under the rig like I use too but always on stands. I’ve got to work my way back from front axle and transfer case as I change fluids. Oh man rear axle sounds like a big job, maybe save till the winter hibernation and drive the hell out of it this summer��
 

twodogs

Jr. Member
Joined
Feb 23, 2019
Messages
73
Thanks twodogs, retired here too. Finding I can’t get around under the rig like I use too but always on stands. I’ve got to work my way back from front axle and transfer case as I change fluids. Oh man rear axle sounds like a big job, maybe save till the winter hibernation and drive the hell out of it this summer��

Congrats on retirement; 'tis wonderful! Thought I'd mention the safety issue after seeing some really poor stand alternatives (e.g., cinder blocks). Sounds like you're going the same route that I did. I worked the front end first (with a disc brake conversion) and just now got to the rear components. I'm far from a mechanic but I didn't think it was too bad. Mostly tedious. It would make an excellent winter project and now you have links to some of the parts. Enjoy the summer.
 
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