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JGZ Custom Fiberglass Door Panels and Speaker Pods

Zillacon

Sr. Member
Joined
Aug 10, 2007
Messages
848
Loc.
Hackin Away!
First of all I want to Thank Jay (JGZ) for all the hard work on these and getting them done so fast. I have been doing bodywork since I was around 12 years old and I am picky, can notice any flaws in bodywork and take a lot of pride in the trade and I can tell when someone is good at what they do. I am not just saying this because I got one of the first sets but his Glass work is second to none. His work is straight as an arrow and the fitment was dead on! HIs hoods are Killer!
Most fiberglass you need to put primer surfacer on and block to your hearts content to get it straight before paint. Not the case on Jays products. His you can just scuff and squirt! Thats how good it is.

These panels could be painted or upholstered if you wished.

Now onto some pics. I have to apologize as I took step by step pics but they didnt transfer from my phone so I had to pull one back off to take some pics.

I went with the no screw look and used the Industrial Velcro. Itself made the panel a chore to remove which is good. Not to mention you still have the arm rest and door cup to hold it on as well which makes it even stronger. Stainless screws with button washers could be used in the corners if you wished and liked that look but not needed at all if the Velcro route was chosen.

40 Year Old Stock Panel, Time for an update
stockdoorpanel.jpg


Stock Panel removed from door with Velcro installed.
doorpods4.jpg


I laid blue masking tape on the top side and marked the holes to drill the screw holes to mount the Pods on the panels. You also can get the Pods to install on your stock door panels if you wish.
doorpods3.jpg


Pic of the Pod screwed onto the Fiberglass door panel from the back and only 4 screws were needed to fasten it securly.

doorpods5.jpg


Fiberglass door panels and speaker pods assembled ready to install. I did put some 1/8 low density stick on foam between the panels to prevent any vibration
doorpods6.jpg

NewImage.jpg


Installed on the door blasting some tunes! I think they turned out great. I will eventually upholster them with charcoal suede when I paint the rig later on.
PonyPods2.jpg

PonyPods.jpg
 

Rox Crusher

Bronco Guru
Joined
Dec 13, 2008
Messages
2,830
He just went into production on them.

I am saving my nickels to get a set of the door panels, speaker pods, and wheel well panels he also makes.

I am no glass expert but I can tell you I have seen them in person and they are absolutely top notch quality.
 

JGZ

Sr. Member
Joined
Dec 3, 2010
Messages
360
very cool! will they clear a front roll cage? custom made or are they production?

First off,thank you Dan.These pods will clear a front roll cage with no problem,unless your down tube is in the middle of the foot well which is the wrong place.These are made with the finest gelcoats and resins to produce top quality parts with a class A finish.There is no incumberance with the window crank or leg room.They are also non-invasive,meaning no drilling into the door except for wiring.Speaker is a SPE-5000 5 1/4" Alpine coaxial 2-way.Other speakers may fit but the grille size may be differnt.These fit perfect.The speaker itself is inclosed between the door panel and speaker pod to keep it out of the elements as much as possible.I have the tooling to produce these and I'm building parts.
 

JGZ

Sr. Member
Joined
Dec 3, 2010
Messages
360
what's the pricing on a pair? i do have customers asking where to mount speakers sometimes.

Bronco Hut sell all my fiberglass parts.Give Mellisa a call and she can hook you up.303-663-1455
 

MyOriginal66

Contributor
Bronco Guru
Joined
Aug 11, 2009
Messages
2,086
If I'm not concerned with window crank operation (power windows), could you make me a set of panels/pods for larger speakers (without the window crank hole)? I have a set of 6.5" polk components that I'd really like to use.

Thanks. They look AMAZING.

Anton
 

JGZ

Sr. Member
Joined
Dec 3, 2010
Messages
360
If I'm not concerned with window crank operation (power windows), could you make me a set of panels/pods for larger speakers (without the window crank hole)? I have a set of 6.5" polk components that I'd really like to use.

Thanks. They look AMAZING.

Anton

The tooling I made is for 68 and later but the door panels are made so the holes are drilled out after demolding,so the door handle pocket could be filled and the window crank shaved.As far as bigger speakers, you must really like those polks.If you can justify the cost I can build it.Thanks JGZ
 

JGZ

Sr. Member
Joined
Dec 3, 2010
Messages
360
Without calling Broncohut what is a ruff retail price for the pair?

Here's some pricing on these parts from Bronco Hut.
Door panels black or white-$119.00 pr.
Speaker pods black or white-$119.00 pr.
Alpine SPE-5000 speakers -$90.00 pr
These are not up on the website yet so give melisa a call 303-663-1455
Thanks and I hope you enjoy them.JGZ
 

JGZ

Sr. Member
Joined
Dec 3, 2010
Messages
360
Your panels look amazing. Great fiberglass/gel coat work.

Thanks,takes alot of time to get parts like these.I really thought there would be alot more intrest,maybe just takes time.
 

johnsonx

New Member
Joined
Dec 22, 2008
Messages
35
Loc.
Lompoc
I've been trying to figure out what to do with my door panels. Great job I will be calling her real soon. Have u done anything with the Quarter panels yet? The 150K build made some really nice quarter panel covers.
 

JGZ

Sr. Member
Joined
Dec 3, 2010
Messages
360
I've been trying to figure out what to do with my door panels. Great job I will be calling her real soon. Have u done anything with the Quarter panels yet? The 150K build made some really nice quarter panel covers.

Thanks,as far as 1/4 panels go I do make them.Thier pretty simple,just flat sheet fiberglass,but thier pre-cut and fit killer.Good thhig is they are water proof and make a good base for any custom work you can come up with,and are easily covered or painted.JGZ
 

Broncology

Sr. Member
Joined
Nov 19, 2005
Messages
905
Thanks,takes alot of time to get parts like these.I really thought there would be alot more intrest,maybe just takes time.

These look great! I'll be buying a set in the near future!

Chuck
 
OP
OP
Zillacon

Zillacon

Sr. Member
Joined
Aug 10, 2007
Messages
848
Loc.
Hackin Away!
I was out camping and riding for 4 days. I cant wait to pull it out of the garage in a few minutes to cruise around and blast some tunes enjoying the beautiful weather. :cool:
 

TTTGOWYO

Tyler T. - EB Obsessed
Joined
Sep 3, 2007
Messages
2,151
Loc.
Louisville
I will be going this route I believe. This is what I have been looking for. Great new product!
 
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