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Need pic of where to grind knuckles for disk brake swap

want one bad

New Member
Joined
Jul 6, 2014
Messages
31
Anyone have pics on where to grind Dana 44 drum brake knuckles for disk brake swap.. If so please post them up or sent me a pm on it thanks
 

bronconut73

Bronco Guru
Joined
Aug 7, 2012
Messages
9,917
Easiest thing is to mount the calipers and test fit until you grind enough of the knuckle.
 

phldwsnoc1

Jr. Member
Joined
Feb 13, 2012
Messages
81
Loc.
Jarrettsville, MD
Agree with 73. Complete clearance is essential, but there is no need for ugly overkill. As long as there is daylight between the calipers and knuckles throughout range of travel, you can stop grinding. Good luck!
 

hankjr

Contributor
Bronco Guru
Joined
May 11, 2013
Messages
1,761
I installed the kit from Jeff's and don't seem to need to grind at all. Is this normal or am I missing something?

Hank
 

Viperwolf1

Contributor
electron whisperer
Joined
Aug 23, 2007
Messages
24,342
I installed the kit from Jeff's and don't seem to need to grind at all. Is this normal or am I missing something?

Hank

You need to take into account that you will need more clearance as the pads get thinner. It may not be apparent when you test fit with new pads.
 

Broncobowsher

Total hack
Joined
Jun 4, 2002
Messages
35,284
I installed the kit from Jeff's and don't seem to need to grind at all. Is this normal or am I missing something?

Hank

As the outer pad wears the caliper moves inward. That is where you run into clearance issues. Try test fitting the brakes without the outer pad and see if you can slide the caliper over to act like a worn brake pad. At that point you will likely break out the grinder.
 

hankjr

Contributor
Bronco Guru
Joined
May 11, 2013
Messages
1,761
As the outer pad wears the caliper moves inward. That is where you run into clearance issues. Try test fitting the brakes without the outer pad and see if you can slide the caliper over to act like a worn brake pad. At that point you will likely break out the grinder.

Excellent advice!

thx

Hank
 
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