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Question about removing spot welds

Attac

Contributor
Sr. Member
Joined
Jun 29, 2015
Messages
865
Ok so we have the traditional methods of drilling or grinding spot welds out.
But I got to thinking while drilling the spots in my rear fender wells...
A spot welder works by heating up the metal and fusing it together with heat and pressure....Could we use a spot welder to heat and pop the welds loose. After you get it started a chisel could be wedged in and as each was heated and released immediately would the outward pressure of the wedged chisel pop them loose.... If anyone has tried this and it has worked I will go get a HF spot welder tomorrow;D
What yall think.
Chuck
 

broncobsession

Bronco Guru
Joined
Aug 12, 2001
Messages
4,049
Don't think so. But someone on here said they use an angle grinder over the welds and go to town since you don't need to save the top panel -- then hit it with the air chisel.
 

AZ73

Contributor
Bronco Guru
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Mar 28, 2012
Messages
3,595
Harbor Freight spot weld drill bit is fast and clean. If you use it on the panel you want to save it creates a nice hole to weld your new panel through.
 
Last edited:

Broncobowsher

Total hack
Joined
Jun 4, 2002
Messages
35,625
It's a weld. The metal has flowed together into a single mass at that point. Heating it up again won't separate the single mass. If you have ever seen a spot welded seam that was torn apart (think wreck) the weld itself is stronger then the surrounding metal. One of the flanges will have holes ripped out of it where the spot welds were at. The steel cools so fast as well that you would never be able to reheat the metal and slice it apart before it cooled off.
 

sbeard73

New Member
Joined
Nov 6, 2009
Messages
111
Loc.
Seminary,Mississippi
Use a spot weld cutter. I started out using a air chisel and created more work than I got done on my floor pan installation. A air chisel has its uses on this but the major bulk of the work should be done withe the spot weld cutter. IMO
 

hankjr

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Bronco Guru
Joined
May 11, 2013
Messages
1,761
Likewise on the HF spot weld cutters. I maybe went through 5 doing floor, core support, inner fender, kick panel replacement. Very cheap and create spot weld holes for install. I used as drill for patch panels weld spot creation as well.

Hank
 
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OP
Attac

Attac

Contributor
Sr. Member
Joined
Jun 29, 2015
Messages
865
Thanks all.
I have been using the HF spot weld cutters for all of my work but some of the panels I need to replace don't have the room to get to easily. I was hoping that besides the physics of how the spot welder works that I could use it to pop them loose.. sigh... oh well I will fit my cutter into a collet in my Terry drill to be able to get onto the tight spots to cut them free
Chuck
 

jmangi62

Bronco Guru
Joined
Jul 28, 2013
Messages
2,473
I used a HF spot weld cutter bit on most of my panels,then I used a step bit,went a lot faster and the bit lasted longer,it was just easier with the step bit.:cool:
 
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