This times 10! Way too many youboob videos and otherwise "authoritative" sources recommend using "preload' which is completely wrong for the Dana axles. The factory spec shows just what Rusty was saying. I think it's like .005-.008" (edit: .001" to .010") or something like that, but it's for free-play, not pre-load.
Even when we were re-using an existing race, my dad always said it was better to replace them in sets. As well, the rule was "when in doubt, just replace it."
But that doubt can be very subtle. We never lost one on the light cars, but we never hesitated to change them if there were substantial miles, or the history was unknown.
As an example of a good reason to replace them, is the difference in feel between an old race with a new bearing, and a set of all new parts. The difference is remarkable just in feel. Even an inexperienced installer can feel the difference even when the race looks good.
The best test I can think of is to at least get the new races so you have them with you, then with a clean and grease free race and bearing (cup and cone) spin the new bearing in the old race gently by hand. Now spin it in the new race by hand.
If you can easily feel the massive difference that some will have, throw the old race outta there!
A good matched setup is like butter. But you might now know how butter is supposed to feel until you experience it. And once is usually enough.
Paul