Not sure how I missed this thread the first time around but here goes:
To start..the truck looked NICE when I bought it. Later found out that was due to tens of pounds of bondo. And in my defense, I was 19 and totally dumb about cars when I bought it so laugh..but don't judge!;D
1. "seized engine" turned out to be a washer caught in the starter gear and fly-wheel. Once "unseized" I could turn the engine over by hand by spinning the crank shaft.
2. 2x4 blocks for front body mounts
3. pieces of exhaust pipe supported by 1/4 steel plate for rear body mounts
4. six point roll cage made of fire sprinkler pipe covered with foam pipe insulation (a-la Home Depot) and wrapped completely with electrical tape
5. floor boards replaced with a combination of riveted aluminum plate, light gauge steel sheet metal and fiberglassed in to look nice and solid
6. C-channel front and rear bumpers, rear attached with tabs mounted to the top/bottom outside of frame with grade six bolts. first time I opened the tailgate, the grade six bolts made a nice grade six impression in the tailgate
7. front passenger fender screwed to the door post with button head screws and has aluminum "brace" at the bottom riveted to inner fender and outer fender
8. indoor/outdoor carpet glued to #5 floor boards above
9. center body mount bolts held up by 1/4 plate over rusted out holes (was under "carpet")
10. "custom" 14" chrome spoke steering wheel (try turning 33s on the rocks with manual steering and a 14" steering wheel, mmm build big muscles!)
11. Alternator alignment coutesy of precision bent bracket and gutter nail spacers
12. 1/4" steel "support plates" holding the doors on from inside the door post. They did such a poor job on tapping the holes that you could only line up 2 of three holes per hinge.
.....there's more but I can't remember it after 10+ years of making things right. And all this was done by a guy who "builds" broncos for a living. Now, I won't publicly bash him...but if anyone PMs me I'll be MORE than happy to tell you who NOT to buy a bronco from. And yeah...they saw my dumb a$$ coming!
