So I have a 1970's 302 block with flat tappet cam that I converted to explorer EFI.
-Had a new Mallory 7970404 TFI distributor with steel gear (has to be changed to melonized or composite) that I installed.
-Was there any block differences regarding the EFI distributor fitment of rollerblock vs. the flat tappet blocks?
Check the shaft diameter of the distributor at the gear. ALL of the factory steel gears are .530 nominal, and all of the factory cast gears are .467 nominal. ***
@lars I am wrong! Thanks
@Broncobowsher *** There is a large bore .530 cast gear on the 85-94 5.0 non-HO truck and car. PN E5AE-12390-BA
But I have yet to find a small bore Steel gear except in aftermarket. So this would prevent you from making the “mistake” of putting a steel gear on your cast cam. (but not the other way around)
Aftermarket also makes both gears in both sizes. (So 4 total). Just pick the one you need.
You don’t need a Mellonized or composite or bronze gear unless your flat tappet cam has a special gear.
You DO need to make sure that the oil pump drive has enough hex shaft to accept the extended length of the distributor hex. All factory shafts work fine, but some aftermarket have a shoulder. 99.9% that yours is ok.
And yes, all of the blocks are functionally identical.