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What have you done to your Bronco today?

gnsteam

Contributor
Bronco Guru
Joined
Jan 29, 2010
Messages
4,138
Loc.
Lincoln NE
Got it out on the wild today😎
Same here.
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Bruners4 and I, attending the Speedway Motors, Cars and Coffee. 101 miles so far with no issues.
 

ksagis

Contributor
Aspiring Bronco Guru
Joined
Jun 15, 2020
Messages
818
Loc.
Austin
You guys always do so much amazing stuff and I finally have something worth posting.

I'm wrapping up the radiator overflow and windshield washer tanks I have been building the last few weeks and today finally getting to final installations - before and after pics below.
 

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BruiserOutdoors

Bronco Guru
Joined
Aug 22, 2013
Messages
1,027
Got my dash in and started hooking up the Dakota boxes. I got a wire ferrule kit. I thought this would be great because I wouldn’t have to worry about stray wires going into other terminals. But a few of them have broken after I inserted them. So I’ll have to recheck the good ones and not use these ferrules for this again. On a good note I’m happy with heat shrink label tube. I used the 5.8mm for the 16 ga and smaller.

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Kyle
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I like the ferrule idea. Have others had the same experience with breakage?

What brand did you use? Definitely looks like a product failure than user error.
 

Yeller

Contributor
Bronco Guru
Joined
Mar 27, 2012
Messages
7,689
Loc.
Rogers County Oklahoma
I like the ferrule idea. Have others had the same experience with breakage?

What brand did you use? Definitely looks like a product failure than user error.
I use them all of the time. I have found crimp tool makes a world of difference more than the brand of ferrules. It’s not cheap, in fact quite spendy, I use a Knipex hexagonal crimper I think the key is the hexagonal part, tri and quad options seam to put larger bends in the ferrules. Using the smallest ferrule you can get over the wire is a huge help.

I put ferrules on any wire that goes under any kind of screw or in a clamp. I’ve found that eliminates 99% of electrical gremlins in electronic distribution systems. Does 2 things. 1) Creates a stronger bond with the screw or clamp. 2) prevents a stray strand from straying away and shorting a circuit, doesn’t take much to keep a sensor or control circuit from working.
 

ssray

Contributor
Sr. Member
Joined
Apr 19, 2010
Messages
915
Loc.
South Central NE
I use them all of the time. I have found crimp tool makes a world of difference more than the brand of ferrules. It’s not cheap, in fact quite spendy,
In my forays into EFI systems as well as electronics in the past I have been amazed by what they demand for crimp tools. Whats worse is the number of connectors for just the engine. On the GM side i think Ive run across at least 5 or 6 different families and sets that use dies as well as different ones for different sizes within a family. Ive seen those for several hundred dollars per die set. Some have cheaper hand tools that do multiple sizes but are never considered certified. Just dont see the need for so many families. 😡 Kinda makes diy harnesses cost prohibitive!
 
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BroncoJimbo

Contributor
Long-term owner
Joined
Jun 11, 2014
Messages
291
Loc.
North GA
I've been having problems starting my Bronco when it is warm. The starter turns very slowly and sometimes the radio will shut off and has to be "rebooted". I wrapped the starter and that seemed to help until this past week. My LBC died on me, so I jumped in the Bronco to finish a few errands until the LBC got picked up. After the first stop it cranked slower than usual and I thought for sure I was going to be waiting on two tow trucks, but it eventually started. I kept it running until I got home and then needed it about an hour later. This time, there was nothing. The solenoid didn't even click. The next day I installed the new solenoid I had bought a couple of weeks ago and that seems to have fixed all the warm start issues. On the hottest day this year so far, it started every time without any drama. I wonder if the problem was the solenoid all along? It was probably 25 years old.
Oh, and LBC= Little British Car.
 
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