• Just a reminder that you won't be able to start new posts or reply to existings posts in the Archive forum.

    This is where all the old posts go so they can still be used for reference and searched.
  • Welcome to ClassicBroncos! - You are currently viewing the forums as a GUEST. To take advantage of all the site features, please take a moment to register. It's fast, simple and absolutely free. So please join our community today!
    If you have problems registering or can't log into your account, please contact Admin.

21 Pounds of welding wire .... Yes "Junko" Will live!

OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
I do have some pictures but we have been so busy working on it I haven't been keeping them in any order. When I get some time I will sort them out and post them up. I will say we have been patching a lot of the older panels and have almost gone through a spool of welding wire.When we put the new replacement panels on, (front fender, Rocker, and Rear quarter) I was amazed that they all fit together pretty good..... nothing like the horror stories I have heard about.

If my wife would come out to the shop and look even she would start to see "Junko" will live and be better than ever!;D
 
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
So here is some of the latest Progress on "Junko".

First off thanks again to Bill for all the welding help. It goes with out saying when I use the term "we" I am almost always refering to Me and Bill.
first we started with the door post. Bill made some new thread plates,then welded up some retainers to hold them in. Then we sealed the door post back up. Then we welded up and ground down all the welds on the front of the Door post.... it almost looks like a stock door post. after that I cleaned up the rocker inner rocker panel that is still in pretty good shape. We actually replaced it a few years ago. I cant seem to find that pic so you will have to take my word for it.

we also welded up the holes in the rear door post, and got rid of the old spot welds that hold the rear quarter panel on, I have some pretty big holes in the mating surface so I might have to replace that piece... not sure yet. here are some pics.
 

Attachments

  • d.JPG
    d.JPG
    51.3 KB · Views: 57
  • j.JPG
    j.JPG
    46.7 KB · Views: 74
  • f.JPG
    f.JPG
    44.3 KB · Views: 70
  • e.JPG
    e.JPG
    58.8 KB · Views: 66
  • b.JPG
    b.JPG
    62.7 KB · Views: 63
  • h.JPG
    h.JPG
    63.5 KB · Views: 56
  • c.JPG
    c.JPG
    64.9 KB · Views: 58
  • g.JPG
    g.JPG
    63.4 KB · Views: 60
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
After we got all the welding done on this side I went ahead and treated it with POR 15 here are some pics of how that turned out.;D

I had some left over POR 15 opened so I also treated the cowl.
 

Attachments

  • r.JPG
    r.JPG
    60.1 KB · Views: 67
  • q.JPG
    q.JPG
    45.3 KB · Views: 61
  • p.JPG
    p.JPG
    58.3 KB · Views: 64
  • o.JPG
    o.JPG
    57.2 KB · Views: 76
  • n.JPG
    n.JPG
    63.8 KB · Views: 66
  • m.JPG
    m.JPG
    60.3 KB · Views: 73
  • l.JPG
    l.JPG
    53.9 KB · Views: 75
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
Here are some pics of the new body panels for this side they look like the are going to fit pretty good. We think we everything will go back together with out to many modifications.
 

Attachments

  • IMG_3685.JPG
    IMG_3685.JPG
    56.6 KB · Views: 53
  • IMG_3686.JPG
    IMG_3686.JPG
    39.4 KB · Views: 50
  • IMG_3687.JPG
    IMG_3687.JPG
    40.3 KB · Views: 57
  • IMG_3684.JPG
    IMG_3684.JPG
    51.9 KB · Views: 61
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
Looking good Jeff! Can't wait to see recent pics!

Hey Mark good to hear from ya! the pics I just posted pretty much bring it up to date. That was a lot of work/fun!
 
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
Those last 4 pictures make me smile! I am very excited to finish this side and get moving on the drivers side!
Thanks! I worked hard at getting that done today. thought you might like that!!
 

BrOnCoWiFeY

New Member
Joined
Jan 9, 2010
Messages
27
If my wife would come out to the shop and look even she would start to see "Junko" will live and be better than ever!

Well I tried to visit the shop today but the doors were locked to the top secret work area. But I did manage to sneak a peek through the windows....after scrounging around to find a chair to stand on!! Have to say, I am pretty impressed. My hubby has some super skillz!! Oh, and Bill too! Way to go boys!! We, as in the hubby and I (not Bill) will be "Junkin" around town in no time!! :p
 

stupidboy

Contributor
My wifes porn star.
Joined
Dec 29, 2009
Messages
5,790
Loc.
Morrisdale Pa.
Well I tried to visit the shop today but the doors were locked to the top secret work area. But I did manage to sneak a peek through the windows....after scrounging around to find a chair to stand on!! Have to say, I am pretty impressed. My hubby has some super skillz!! Oh, and Bill too! Way to go boys!! We, as in the hubby and I (not Bill) will be "Junkin" around town in no time!! :p

Sounds as though your starting to like the junko!!;D
 
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
I am pretty impressed. My hubby has some super skillz!!

This would make a great signature for You! ;D ;D

We, as in the hubby and I (not Bill) will be "Junkin" around town in no time!!

lol... Bill can already do that with his wife in his fine Bronco... hopefully we can all be riding Bronco's together REALLY SOON!.;)
 
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
Looking good guys, keep after it and get it done.

We are on it! I will finish it this time.

vinson Looking good Jeff you guys are getting it done. Keep up the good work.

Thanks Vince! I love the way things are looking right now we seem to be making good progress and we are having a good time doing it.:)
 
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
I made some good progress today. I spent all day patching up inner panels... well I cut them and did a little tack welding to hold them in place untill Bill can get over to weld them in solid. Pretty happy with my progress today,I should have the drivers side totally repaired by next weekend.

I spent about 10 hours out working on it today. Here are some pics of my progress.
 

Attachments

  • IMG_3721.JPG
    IMG_3721.JPG
    60.7 KB · Views: 55
  • IMG_3716.JPG
    IMG_3716.JPG
    66.4 KB · Views: 48
  • IMG_3711.JPG
    IMG_3711.JPG
    59.5 KB · Views: 53
  • IMG_3710.JPG
    IMG_3710.JPG
    62.6 KB · Views: 57
  • IMG_3714.JPG
    IMG_3714.JPG
    51 KB · Views: 55
  • IMG_3712.JPG
    IMG_3712.JPG
    53.8 KB · Views: 56
  • IMG_3725.JPG
    IMG_3725.JPG
    78.7 KB · Views: 58
  • IMG_3724.JPG
    IMG_3724.JPG
    71.4 KB · Views: 60
  • IMG_3723.JPG
    IMG_3723.JPG
    79.9 KB · Views: 54
  • IMG_3722.JPG
    IMG_3722.JPG
    81 KB · Views: 49
  • IMG_3726.JPG
    IMG_3726.JPG
    77.2 KB · Views: 59
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
here are a few more pics ..... ;D
 

Attachments

  • IMG_3727.JPG
    IMG_3727.JPG
    79.9 KB · Views: 36
  • IMG_3730.JPG
    IMG_3730.JPG
    60.7 KB · Views: 38
  • IMG_3731.JPG
    IMG_3731.JPG
    59.2 KB · Views: 36
  • IMG_3735.JPG
    IMG_3735.JPG
    61.7 KB · Views: 42
  • IMG_3737.JPG
    IMG_3737.JPG
    59.5 KB · Views: 40
  • IMG_3738.JPG
    IMG_3738.JPG
    73.8 KB · Views: 40
OP
OP
Stutsmo

Stutsmo

Contributor
Bronco Guru
Joined
Jan 24, 2009
Messages
2,551
Great progress bud. I finally got a box big enough to put my best top in. So hopefully next weekend I can get the body off my frame.

Bryce

Thanks Bryce!...... It's about time you get off your butt! ;D.

so I had visions of great progress for last weekend and I was really happy with my progress from saturday.Well come sunday after I woke up I realized that I couldnt open my eyes. I guess all that welding I did on saturday had burnt my eyes. I was using a welding helmet "most of the day" but the few spot welds I did with out a helment really put it to me. I was worthless all day yesterday.Lesson learned! I wont be doing that again. now I feel Like I am behind again because I had to sit yesterday out. Hopefully I can get caught back up during this week.
 
Top