• Just a reminder that you won't be able to start new posts or reply to existings posts in the Archive forum.

    This is where all the old posts go so they can still be used for reference and searched.
  • Welcome to ClassicBroncos! - You are currently viewing the forums as a GUEST. To take advantage of all the site features, please take a moment to register. It's fast, simple and absolutely free. So please join our community today!
    If you have problems registering or can't log into your account, please contact Admin.

5.0 Fan Clutch removal?

jrcflash

Full Member
Joined
May 17, 2009
Messages
330
How do I remove the fan & fan clutch from a stock 96 5.0 Explorer engine?
 

Broncobowsher

Total hack
Joined
Jun 4, 2002
Messages
35,632
They make a fan wrench set specificly for removing the fan. sample search

Or the junkyard (I don't care about these parts) method is a hammer and chisel.
 

Viperwolf1

Contributor
electron whisperer
Joined
Aug 23, 2007
Messages
24,344
The nut thread is standard, lefty-loosy, righty-tighty.
 

ransil

Bronco Guru
Joined
Sep 6, 2003
Messages
8,127
You can get loaner tool from some auto parts chain stores.
not all the kits have the correct tool for the exploder.
 

lonesouth

Contributor
Bronco Guru
Joined
Dec 18, 2003
Messages
5,045
don't even bother with the rental tool. 90% chance it won't work for the explorer. If you have a large adjustable wrench, do the following:

1. drill a 7/16 hole in a piece of flat stock. I used a 1" x 1/8" x 2' piece of aluminum. Drill it off center and about 4" from the end.

2. Remove three of the fan pulley bolts

3. Remove two of the fan/clutch bolts

4. attach the flat stock to the water pump using one of the fan pulley bolts.

5. Use the wrench to turn the clutch and the flat stock to keep the water pump from turning.

by removing the 4 bolts(two from the fan pulley and two from the clutch) you have enough room to get the wrench on the clutch neck. Without removing these bolts, there is no way to get to it.

10983001.jpg
 
Last edited:
Top