The Ford manual for a 72 Bronco says torque the outer nut to 50 ft/lbs. When you put it back together try 50 ft lbs with a torque wrench. I'll bet your problems go away.I torque the inner nut to 50lbs while spinning it and then back it off till I can put the lock ring on, then torque the outer nut to 100lbs. I’ve taken it about maybe 4 times, and 3 of them I’ve had to order new ones because they come out with no pins anymore.
-Evan
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Remember you backed the inner nut loose to give you the proper bearing clearance so their is nothing to keep the outer nut from turning the lock ring after the pin breaks off the inner nut. Not sure how much torque it takes to break the pin. It looks like the tab on the lock ring will be out of the groove in the spindle approximately 1/4 turn before you get the 100 ft lb of torque based on your picture.
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